Ref. No. : CA - 22380 - (Production - Moulding – with 16.3 years in Plastic Industry)

Education

Diploma in Polymer Technology From Tamilnadu Polytechnic College, in 2008 with 82.7%

H.S.C From Govt.Hr.Sec.School, Sivakasi in 2004 with 73%

S.S.L.C From Govt.Hr.Sec.School, Sivakasi in 2002 with 82%

Skill Sets

MS Office
SAP

Work Experience

Production Engineer
Since Sep 2011
Company Profile: Manufacturer of Windmill 
Job Profile:
In- Charge of finishing and painting division.
Core member of rotor blade repair and service team
Blade Production by using pre-impregnated fibers.
Responsible for production target for making Blade(1.8MW, 600KW, 250KW, 225KW)
Ensuring availability of material and manpower for smooth production line.
Responsible for raw material consumption monitoring and cost controlling.
Conducting training programs to team members and maintaining the standards
Ensure the quality of product by reducing non conformities with respect to material, process and product.        
  
Significant Contribution:
Reduced the cycle time of 1MW blade to 24 hrs from 32 hrs.
Involved in Blade service and Repair work in Site for 1.8 MW, 600 KW & 225KW Blades
Implemented the new 3K putty system and pore filler as well as reduced the cycle time from 98 hrs to 58 hrs.
Implemented Room Temperature Spray Paint System for V27 and V47 blades.
Developed Root Joint as a Team Work. 

Junior Engineer Trainee
Nov 2008 to Sep 2011
Company Profile : Leading Manufacturer of Wind mill, wind turbine, diameter turbine
Job Profile :
Tooling
Responsible for making Main Mould and Prefab Mould.
Pre-maintenance of main and prefab mould
Modification and development of jigs and fixtures for blade production
Conducting the 5S programs to team members and maintaining the standards. 
To analyze operational efficiency (analysis of efficiency, rejection & loss time)
Production
Responsible for shift target  for making 1 MW Blade
Responsible for manpower planning, material planning and production planning as  
Per the target.
Responsible for material arrangement without stoppage of line.
Responsible for raw material consumption monitoring and controlling.
Focus on continuous improvement activities like cost reduction improvement of 
Productivity and implementing the kaizens

Significant Contribution
Developed template for placing foam alongside with Girder so as to reduce layup cycle time.
Produced JIG for blade-Trailing edge so as to reduce the glue thickness
Core member in main and prefab moulds.
Core member in Nacelle cover production team
Involved in Blade service and Repair work in Site for 1MW machine

Diploma Trainee
May 2008 to Aug 2008
Company Name : Manjushree Extrusions Pvt Ltd
Job Profile : 
Responsible for shift target, (to prepare preform for pet bottles)
Responsible for Safety, Quality, Delivery, 5S for the shift.
Responsible for material arrangement.
Responsible for reduction of material wastage during the process.
Responsible for the product is made in accordance to the Working Instructions in the shop 
Minimize and controlling of rejections & cost controls at my stage.
Responsible for maintenance the machine once in a week. 

Future Goals

To contribute my knowledge and experience towards maximizing the level of efficiency at personal & co-operate level to met organizational goals and at the same time take up the challenge as an opportunity to learn and diversify oneself in various fields of work.

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