• Gender: Male
• Age: 38
• Designation: Engineer
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: KERALA
• Work Experience: 16.2 Year(s)

Education

Post Graduate Diploma Plastics Processing & Testing Central Institute Of Plastics Enggineering & Technology, Mysore with 72% in 2009
B.Sc Polymer Chemistry From Kannur University with 81% in 2007
+2 From Kerala State Board with 72% in 2004
10th From Kerala State Board with 78% in 2002

Skill Sets

NIL

Work Experience

Technician - Injection Molding
Since October 2012
Company Profile: A leading world class Manufacturer of Professional Optical Data Storage Media and Archival Solutions Provider with a Manufacturing Facility in United Arab Emirates.
Job Profile:
Accountable for Injection Molding Process.
Responsible for Mold / Stamper Maintenance, loading / Unloading and concerned.
Responsible for Process Setting and troubleshooting the process problems and defects like Mechanical (Radial Deviation, Vertical Deviation, etc), Electrical and visual (Flow mark, bubbles, black spots, etc)
Responsible to help Production to achieve the target.
Responsible for taking trials/projects and to submit report.
Responsible to analyze the process data and publish the Analysis Report and Record of the process variations.
Create awareness to the operators about previous day’s rejection and its action plan.
Updating of Standard Operating Procedures.
Responsible to conduct internal Process audits.
Responsible for internal 5S activities.
Safety, Quality, and Environmental suggestions.

Process Supervisor/Plant Technical
April 2010 to October 2012
Company Profile: The leading tyre-maker in India. The award for exports from CAPEXIL. Supplying Tyres For Various OEMs like - Ford, Hyundai, Toyota, Maruti Suzuki, Honda, Tata, Nissan, etc.
Job Profile:
Responsible for process settings and fine tunings of Triplex, Duplex, RHC, Steel Calendaring, Bead coating and Auto Apexing Extruders,.
Responsible for achieving required design and dimensions of the Extrudates like Cap / Base / Wing / Cushion, Cap / Base, Cap / Wing / Cushion, SW / RC, etc. within the limited trails.
Responsible for Die opening calculation, Weight Calculation, Screw RPM settings, Line Speed settings, Dancer Settings, Wind up tension settings, etc
Responsible to make and control the recipes in the SCADA system for individual sizes of Cap and SWRC.
Responsible to issue Process Specification to the Production Department after getting approval from Manager-Plant Technical.
Responsible to Analyze and Publish the Analysis Report and Record of the process variations.
Responsible to prepare and implement the preventive action for the Process variation.
Trouble shooting and Problem analyzing.
Responsible for taking trials/projects.
Responsible for the improvisation of process measurable.
Create awareness to the operators about previous days rejection and its reaction plan.
Updating of control plan & PFMEA.
Safety, Quality and Environmental suggestions.
Implementation of POKA YOKE, 5S and TPM.

Production Engineer
August 2008 to March 2010
Motherson Automotive Technologies & Engineering (A division of Motherson Sumi Systems Limited)
Company Profile: Started in 1995, MATE Specialists in Blow Molding, Large Size Injection Molding, Compression Molding and Vacuum Molding Supported by State of the Art Paint Shops.
Machines Handled:
Injection Molding Machines:
Krauss-Maffei (2500T- 3200T), Fanuc (250T), Toshiba, Jon-Wai (50T to 400T, Engel (50T), Windsor, Ferromatic-Milacron-omega & Cincinnatic Milacron-sigma (50T to 250T), Sumitomo (40 to 50T)
Extrusion Molding Machines:
HF (German made) Triplex EXTRUDER (200mm, 150MM, 90 mm), CGEC Duplex EXTRUDER (Chinese made) (150mm, 120mm), Bead Steel Rubber Coating Extruder, Steelastic belt Rubber Coating Extruder, Roller Head Calender.
Testing Machines:
MFI tester, UTM ( Tensile Strength & Flexural Strength), Impact Strength , Hardness , Sulphate Ash Content, Melting Point, Density And Abrasive Strength.
Raw materials Handled:
NYLON 6, NYLON 6.6, POM-Delrin & Celcon, PP, PP+TF (15%), HDPE, ABS, PVC, Rubber Compounds - Natural / Synthetic, Poly Carbonate (PC).

Future Goals

To work hard and to enrich experience in the carrier field to attain higher goals, to continue to grow in leadership and knowledge, excel in innovative technology application, interact and share with the team members and colleagues and develop world-class solution to real world challenges.