PG Diploma in Plastics Processing & Testing From CIPET In 2006
M.sc (Chemistry) From St. Andrews College in 2005
MBA (Operation Management) From IMT-CDL
A dynamic professional with over 9+ years of experience in Injection Moulding /polymer compounding & testing process across the Industry
Core strengths in Moulding, New product trial & validation, Quality tools, Raw material handling, ISO 9001 activities, etc.
Proficient in application of quality & productivity improvement techniques viz six sigma, quality circle.
Excellent man-management, time management, and leadership skills.
Well versed with MS Office, and Internet Applications
Engineer - Injection Moulding
Since Apr 2008
Company Profile: (ISO 9001: 2000, ISO 14001:2004 & OHSAS 18001:1999), Manufacturer of storage media (CD, DVD, etc.) and its packaging (jewel case, Cake box, Pen drives)
Job Profile:
Handling Production/Shift to ensure the production/quality/packaging/FG timely delivery.
Initiating Documentation as per ISO 9000, 14001, 18001 & SA8000
Contribute technical inputs in enhancing quality control mechanism to meet international quality standards.
Manage a team and mentor them adeptly towards optimum productivity
Play a key role in solving problems during development and production of that particular component
Accountable for stabilizing the processes and also involved in process development with the core team.
To achieve rated production by proper utilization of man, machine, materials.
To co-ordinate with mould and machine maintenance dept. during breakdown.
Responsible for daily production planning of shop floor as per quality and better process running..
Responsible for achieving monthly production targets of shop and Manpower management.
Implementing TQM policy in working area such as 5S, Kaizen, 7 QC tools for Problem solving process.
Key Accomplishments
Worked on ERP-Ramco (material and finished goods transaction)
Instrumental at Process Optimization, Utilization of man & m/c.
Worked on High technology Inj. moulding m/c (JSW Electric, Sumitomo, Netstal)
Received Suggestion scheme, Safety competition award & Best employee in Moser Baer India ltd
Honored with Best appreciation kaizen & 3-year long service award
Yellow belt certificate (Fastrack/six Sigma).
Production Engineer (Injection moulding)
Mar 2007 to April 2008
Company Profile: Manufacturing the engineering polymer’s as well as commodity polymer’s namely Poly ether sulphone, Nylon-6 & 66, Poly oxy methylene (Delrin), ABS, HIPS, GPPS, Cellulose acetate, PP & PE.
Job Profile:
Attend breakdowns of injection moulding machines
Organizing mould movement as per planning.
To set the process parameters of different polymers & solve the processing problems related to quality of products.
Responsible for good production
Maintaining 5S
Achieving production target with optimum efficiency.
Ensuring quality standards.
Process inspection, data sheet evaluation, rejection analysis.
Setting machine parameters and controlling troubleshooting area’s of the machines.
Maintaining all documents with regards to QC Standard.
In Plant Training's
Communication skill and supervisory skill.
TEAM building
Six Sigma /Fast track
Fire fighting and safety.
ISO awareness and EHS.
ISO 14001, 18001 and TS: 16949.
Minitab application
FMEA, TPM, IMS, 5’S, Kaizen
SPC
SA8000
Industrial Training
6 Month Industrial training in Sperry Plast Ltd. as a QA.
Sperry Plast is the compounding division of Plastic material like TPR, TPE, TPU, TPO, PP, HIPS, Nylon and ABS etc.
Testing Equipment's -LLOYDS UTM M/C (tensile & flexural strength), Impact strength m/c,Melting Point Apparatus, HDT testor MFI testor ASTM Distillation Apparatus, Viscometer and doing their calibration time to time to maintain the accuracy level.
Machine Handling
Electronica-180 Injection Moulding Machine
Netstal Discjet Injection Moulding Machine-80 ton
Sumitomo Injection Moulding Machine
JSW ELECTRIC Injection Moulding Machine
L & T Injection Moulding Machine
Material Used
Poly ether sulphone, PMMA, Nylon-6 & 66,Poly oxy methylene (Delrin), ABS, HIPS, GPPS, Cellulose acetate, PP, PE, PC
Practical Exposure
Processing: Injection Moulding, Extrusion and compression molding
Testing: MFI, Density, Impact strength, Tensile Strength, Hardness, Ash & Moisture contents
Aim to become a part of a progressive organization that gives me scope to apply my knowledge and skills along with my hard work and patience, and to be involved as a member of team that dynamically works towards the growth of the organization.
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