• Gender: Male
• Age: 44
• Designation: Engineer
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Work Experience: 17.4 Year(s)

Education

MBA in Production Operation From Amity University Noida (UP) 

Post Graduate Diploma in Plastic Processing & Testing) From CIPET, Bhubaneswar in 2004 

B.Sc. Under Utkal University, (Orissa) in 2001

Skill Sets

Yellow Belt in Application of 6-Sigma from Fast Track.
Worked as an Internal Auditor and Management Representative (MR) for Certification of ISO 9001:2008 at Nipa international pvt.ltd and successfully certified the company for the same.
I have handled Injection moulding M/c up to 1800 T of Ferromatic, L&T,DGP Widsor, Sumitomo, and Netstal.
Responsible for product related trouble shooting.
Experience on operation of hot runner & multicavity mould.
Experience on material like PC, PP, HDPE, GPPS, HIPS, ABS, pvc, nylon6, 66 etc.
Cycle time reduction & process optimisation.
Training & Development.
People Management.
MIS, 5S, Kaizen & maintain ISO document.
Quick learner, self motivated.
Good learner, self motivated.

Ms-Office, outlook express Mould flow Analysis & Auto-CAD2000

Work Experience

Dy. Engineer Moulding Process
Mar 2007 to April 2013
Company Profile: Manufacturers of Optical Media Storage Media devices having 16.5% share of global consumer data storage device as CD-R, DVD-R etc manufacturing jewel box, cake box.
Job Profile:
Mould & machine parameter setup for different types of product Jewel box, cake box, CDR & DVDR
Optimizing moulding process parameter for maximization of output.
Execution of production as per planning.
Hands on experience with different types of polymer processing technique, so responsible for trouble shooting for product in on line production.
Manpower management according to efficiency & material management.
Preparing daily production report & generating MIS, maintaining ISO documents.
Gap Analysis between Planned Vs Actual and issue resolution (processing related).
Preparing moulding process window for each product.
Analysis of process Rejection & take corrective actions for reducing rejection.
OEE calculation & working as STF for achieving maximum OEE.
Identifying machine & mould related defect & help maintenance people for solve this.
Responsibilities for different management activities like 5’s, Kaizen.
Analysis of Process-quality variation & improve it by using 7 QC tool.

Engineer Moulding Process.
Apr 2006 to Mar 2007 
Company Profile : Is An ISO 9001 Certified Company Manufacture Of Plastics Products Like Electrical Switch, For (Crabtree), Scame Inova (Itely), Railway Liners & Prepared Air Craft Compass 
Job Profile : 
Shop floor management 
Conduct trail for the new moulds materials, colour & responsible for establishing cycle time & quality
Continuous monitoring the process activies and motivating the people for achieving results
Responsible for production plan & loading plan
daily production analysis 
Daily Monitoring Of OEE, Taking Corrective & Preventive Action
Setting of process parameter as per specifaction & troubleshooting
To Maintane 5s In The Subfloor and empliment kaizen on regular basis
Responsible for high productivity with the best quality.
Rejection control & rejection analysis with regular basis
Material consumption & stock in shopfloor
Responsible for improvementation in moulding process
Well Supervising towards workers. 
Reporting to Senior Manager. 

Engineer Moulding Process
April 2004 to March 2006 
Company Name : Noble Moulds Pvt Ltd
Company Profile : Is an ISO 9002 and 14001 Certified company manufacture of plastic product like front and Back cabinet, washing machine parts, AC parts etc. supplying to LG. Electronics, BPL, Samsung etc
Job Profile : 
Machine Handling Properly
Responsible to full fill all the activities of shift
To run the machine  as per schduleded production planning.
To Maintain 5s In The Sub floor
Responsible for high productivity with the best quality.
Rejection control & rejection analysis with regular basis
Material consumption & stock in shopfloor
Responsible for improvementation in moulding process
Well Supervising towards workers. 
Reporting to Manager. 

Professional Abridgment
A seasoned professional with 8+ years of rich experience in Production, Process Improvement, Quality Assurance & Man Management in plastic moulding sector. (Injection, Extrusion & Blow Moulding)
Currently Designated As Dy.Engineer In Present Company
Proficient in managing production activities, streamlining processes/procedures to facilitate smooth production process & enhance productivity.
Adept in implementing cost saving measures to achieve substantial reduction in raw materials, manpower and machine utilization.
Skilled in developing work plans, managing deadlines and coordinating with teams and estimating skill requirement.
Hands-on experience in implementing the 5S, Six Sigma, 7-QC Tools and Kaizen for continuous production improvement.
Comprehensive experience in devising significant solutions, managing day to day production & manufacturing operations and projects for making effective utilization of man, machine, method & materials in adherence to regulatory compliances.
Possesses excellent interpersonal, analytical, troubleshooting and team building skills with proven ability in establishing quality systems/procedures and managing resources.
Have a clear understanding to industry, technology trends with distinction of instituting quality control techniques to achieve product excellence at lowest overall costs.

Future Goals

Growth