Post Graduate in Psychological Counselling From Institute for Psychotherapy and Management Sciences Mumbai, in 2002
Diploma Mechanical Engineering (sandwich)From
Department of Technical Education Board Tamil Nadu, in 1989
28 Years in PLUS {Process (pipes & Profiles), Projects, Technical, Installation & commissioning}.
MS Office, Acad 2007, Internet Etc.
Training & Certification Program : Sales Skills
Advanced Project Management
Time Management
(All three program conducted by Expert Rating organized by BAYT
Certified Graduation:
Business in Asia – Griffith University Australia
Strategic Management – Macquarie University Australia
Negotiation and Conflict Resolution – Open University
Technical Consultant (Projects)
Rejoin Aug 2015
Aug 2010 to Jul 2014
Technical Advisor (Project Consultant): Nov 2009 to Jul 2010
Company Profile: Manufacturer of precision components (dies, screws, spares etc.,) for plastic industries.
Job Profile:
Working here as Technical Consultant (Projects).
To handle shop floor engineering activities, drawing updates, job planning, machinery work schedule, quality assurance, machinery maintenance program (predictive, preventive and schedule maintenance) raw material purchase, control the workforce and extract their greater efficiency, components inward and outward inventory, interact with supplier and customer, working on business expansion program Etc.
Technical Adviser (Project Consultant)
Nov 2009 to Jul 2010
Job Profile :
This project involves equipment design and system design, site arrangement, supply chain etc, some of equipment are mono filament extrusion line(This machinery bought from Taiwan – Went to evaluate the machinery manufacturer & Trial the mono filament extrusion line), ring twisters, rope machinery, re-coiling machinery Material handling (silo, colour day bins, mixer automation, auto-loaders etc.,) and conveying systems etc. complete project design and equipment capacity & configuration for 120 tons/month capacity production of PE/PP Ropes.
Cast Film - Machinery Projects
Aug 2015 to Sep 2015
Asst. Manager – Service / Projects
Mar 2007 to Jan 2009
Company Name: Enge Plas Automation Sdn Bhd.
Company Profile: This company design & manufacture material handling, conveying system for plastics and petrochemical industries, we supplies compounding extrusion machinery.
Job Profile :
Projects
Noveon Malaysia Sdn Bhd.,
Project: Berstorff Compounding Extrusion Line with upstream & downstream equipment
Installation supervision on Berstorff compounding extrusion Line ZE 50 & ZE 25, Co ordinate with Berstorff Engineer for commissioning- black conductive compound
Installation of upstream: - LIW Feeders from Brabender, Material (PC), additive (HDPE), Carbon, Filler(GF)
Installation of downstream:- blending silo with Auto loader for cyclone blending after classifier, 25 kgs bagging system consists of auto loader, vibro feeder, metal detector, deduster, bagging automation system etc.
3M Malaysia Berhad,
Project 1: Installation & commissioning of Waste trim line for tape extrusion Equipment consist of dust collector, centrifugal blower for vacuum, granulator, separator, chopper, aluminium
ducting line to 4 extruders for 20 mtrs apprx, structural platform for chopper and separator. All the waste trim from 4 extrusion lines sucked by vacuum into centralized ducting, cut as strips at chopper, at the separator, vacuum air and waste strips separated and feed to granulator, after grind, inline vacuum system transfer the
regrind to Gaylord.
Project 2: Centralized conveying system, triple screw feed and mixing system, vibro separation system and dehumidifying system Centralized conveying system for 5 units of autoloader, centralized filtering unit, roots type vacuum pump
Triple screw feed and mixing system for regrind with additives Vibro separation system consists of Auto Loader, receiving hopper, vibro feeder, vibro separator & collection hopper Dehumidifying dryer for PC virgin,
Asst. Projects Manager
May 2005 to Feb 2007
Company Name: SAFE
Company Profile: Manufacturer of material handling system for petrochemical Industries; we also supply compounding extrusion machinery.
Job Profile :
My Project Experience In Petrochemical Industries
Polyethylene Malaysia Sdn. Bhd.(Petronas Group)
25HP Blower Installation and commissioning the blower was installed to convey the product from compounding
extrusion line (1000Kgs/hr) to product silo 100MT capacity.
Malaysian NPK Fertiliser Sdn Bhd.,
TWO Dense phase conveying system (15Tons/Hr) Installation, Commissioning and start up – the machine from Palamatic, UK. Commissioned for transfer the additive from warehouse to production plant, this plant includes vacuum bag loader, pressure pot, compressor, in-feed conveyor, screw conveyor, diverter valve, Bag slitter, 6” SS
Pipe line for 60 meters and dust collector etc.,
Petlin (Malaysia) Sdn Bhd., (PETRONAS Group)
LDPE Product Cleaning System (Deduster Project) Installation, Commissioning and start up– this project installed for clean the LDPE product prior to 25Kgs bagging operation, this project was included following equipment
35T Rotary valve – Coperion, Germany
30T Deduster – Pelletron, USA
25HP wash air fan - Pelletron USA
40HP exhaust fan – Pelletron USA
Dust collector – SAFE, Singapore.
And structure & piping etc.
Cosmo Scientex Sdn Bhd.
250 mm X 5800 mm long SS Screw Conveyor Commissioning this is one inlet and two outlet (at both end) screw conveyor, installed for loading (carbonic acid) additives to TWO Product mixture.
Polypropylene Malaysia Sdn Bhd. (Petronas Group)
Rota slit project Installation and commissioning this project installed for automotive additive dumping inline with polypropylene product operations. The machine from Palamatic UK. This project consists of in-feed conveyor, screw conveyor, bag slitting, dust collection system etc.
MPI Polyester Industries,
PET Sea Bulk Container Loading (22 tons/hr) System start up Co-ordination this system installed for loading PET material into sea bulk container from product silo, this project worked along with Coperion engineers. This system includes 40HP blower, heat exchanger, rotary valve, PLC based mass flow meter, diverter valve, 6” SS piping
system and structure etc.
Junior Engineer – Technical
Mar 2003 to Mar 2005
Company Name: Red Sea Housing Services Co. Ltd.
Job Profile :
Erection & commissioned profile extrusion machinery (PVC mobile housing profiles), project development & expansions, Worked with multinational work force learned and gained the international career exposures.
Regional Sales / Service Engineer (Extrusion Division)
Apr 2000 to Dec 2002
Company Name: DGP Windsor India Limited
Company Profile: Manufacturer of (extrusion, injection moulding & blow moulding) Plastic machinery.
Job Profile:
Co-ordinate and visit with Sales people for technical discussions, Erection & commissioned many number of various kind of extrusion lines like blown film, pipes, lamination, tubes etc. got an extraordinary problem observing and approaching character, learned electrical (Panel wiring, AC/DC Drives, reading knowledge of electrical circuits) & Mechanical (Gear Box, Screw, barrel Etc.,) maintenance Knowledge.
Engineer – Plastics
Aug 1998 to Mar 2000
Company Name: Elgi Electric And Industries Limited
Company Profile: Manufacturer of PVC Doors & Window Profiles Extrusion Machinery: Techno plast (Austria) conical Twin screw plant, Bousano (Italy) Twin screw plant Knowledge gained in Operation & maintenance of Conical Twin Screw Extrusion Plant.
Production Engineer
Feb 1991 to Aug 1998
Company Name: Pasumai Irrigations Limited
Company Profile: This company Manufactures PVC, HDPE, and LLDPE Pipes Extrusion Machinery: Klokner Windsor (INDIA) PVC – Twin screw, HDPE plant, LLDPE Plant 8 Extrusion Lines, PVC Pipes (16 to 140mm) Vacuum Sizing & (16 to 180 mm) - Pressure Sizing, HDPE Pipes (20 to 140 mm) Vacuum sizing & (63 to 110mm) Pressure Sizing, LLDPE Tube (3 to 32 mm)Vacuum Sizing.
Job Profile:
Material handling, Conveying systems for Petrochemical Industries & centralized conveying system for plastic industries
Dense phase pressure conveying system for Fertilizer Industry
Dedusting system
Sea Bulk Container Loading station for PET Material
Extrusion Projects with upstream & downstream equipment
Dust collection & Recycling (waste trim) system
20 foot container tilting station – hydraulic system
Triple screw feeding & mixing system
Supervision on Silo Installation with 200T load cell
yearly maintenance and service contracts for already installed our Enge Plas systems & equipment
Technical Skills:
Main Activity was turnkey projects for plastic extrusion lines and material handling systems, conveying and centralized conveying systems for plastics & petrochemical industries.
apart from projects experience, my technical / service experience acquired following knowledge.
Site Operations, Installation and Commissioning of capital equipment of conveying and material handling equipment for plastics and petrochemical industries, verbal & written communication skill to handle both principal/supplier and customer, negotiation & procurement of equipment, spares etc. analyse and observe the machinery problems, trouble shooting technical & Electrical Issues, equipment service after sales, train the people for installed & commissioned systems and projects, Flexible to travel & work at site for longer schedule, knowledge to read mechanical drawings, electrical, Hydraulic & pneumatic circuits.
Sales Experience:
Project Sales and Equipment Sales
Exhibition participation, follow up with customers, find the potential customers from all inquiries etc.
Make courtesy visits to all potential customers in every 3 to 4 months, keep the customer in fold and close contacts for their new or expansion projects, providing information on technical and advantages of technology in the machinery.
Visit existing customers to study their installed machinery and recommend spares and replacement time
interval etc. and support the customer for their expansion projects and scopes etc.
During my various projects responsibilities, I handled, installed & commissioned some of following key & special equipment
Screw Conveyors: Up to Ø250 mm X 5.5M tr Long
Roots type Blower:Up to 55KW capacity
Granulator ZERMA: Up to 600Kgs/Hr
Rotary Valve Coperion, Zeppelin, Etc: Up to 35 Tons/Hr
Dust Collector: Up to 20,000 cfm
Deduster – Peletron: Up to 30 Tons/Hr
LIW Feeders – Schenck process: Up to 500 Kgs/Hr
Hydraulic tilting station To discharge 20 foot container
Container Loading station: PET granules loading
Piping – 2” to 6”: Up to 80 mtrs for vacuum line, conveying line
Blending silo, storage silos: 8M³ & 80M³
Load Cells: Up to 200 ton capacity
Slide gate valve Watergates and other: Up to 16”
Diverter valves Coperion: Up to 6” – 2 way
Central filtering unit: In-line system for vacuum conveying
Aeration valves: Batching, coarse feeding & distance conveying
Dehumidifying Dryer – Kawata Enge: Up to 2000Ltr for various plastic granules or pellets
Auto loaders – Kawata Enge: For plastics granules
Dosing Unit – Equiptec France: For additive dosing, Master Batch loading
Vibro Feeder, Drawer Magnet: For compounding line
And other Equipment
Overall Career Skill:
Projects and equipment sales, capacity and system design, turnkey projects, Installation, Commissioning and startup extrusion plant projects, and other capital equipment like centralized conveying, material handling equipment for extrusion & injection moulding plants (Detailed equipment are like hopper dryer, dehumidifier, auto loader, conveying & centralized conveying systems such as roots blower, high capacity rotary valve, silos, container discharge tilting station, load cells Etc.,) presentation, product demonstration, verbal & written communication skills, handle team of engineers and co-ordinate with other colleagues, analyze and trouble shoot the technical & electrical Issues, maintenance & preventive maintenance planning, negotiation & procurement of spares, training and educating the people for machinery operation and maintenance activities, Flexible to travel & work at different sites for longer schedule, knowledge to read mechanical drawings, electrical, Hydraulic & pneumatic circuits, experienced in extrusion machinery many mechanical problems like Gearbox, screw & Barrel Etc,
Objective Age is uncertain and never know the limit, health is conditional which can be changed good to bad and bad to worse, as long as I am healthy and active, wish to achieve as much as I can….I am interested to work harder and sincere and travel and learn to perform better and better….don’t want to be lazy and want to be best active.
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