Ref. No. : CA - 10775 - (Quality - Resin, Compounds, Masterbatch – with 23.6 years in Plastic Industry)

Education

Master of Science  in Polymer Science From NIMS University, Jaipur

Post Graduate Diploma in plastics From C.I.P.E.T, Ahmedabad

Bachelor of Science in Chemistry From F.M University, Orissa

Skill Sets

An opportunity to contribute to the growth of the company using my excellence academic skills and industrial experience.

Core Competencies :
Technical knowledge
Learning ability                                
ISO/OHSAS Documentation
Process oriented
Customer focused          
Result oriented

Work Experience

Q.A –Jr. Executive
Since Feb 2009
Company Profile: Businesses comprising of PVC resin, PVC Compound & textiles
Job Profile:
Trouble shooting at customer end and technical service and support to customers.
Successfully  Check the Quality of competitor products and make the new products as per customer requirement.
New products & application developments.
Complaints handling & solve them with customer satisfaction and give technical support to Marketing.
Trial of new supplier’s product (additives) in compound test charge
Support customers for trials to establish the new product/technology and negotiation.
Provide support to marketing team to understand the customer needs and demands and identify the new potential market for the newly developed as well as existing product.
Develop a data base for existing customer and desk research for new customers.
Customer complaint analysis & prepare and implement CAPA.
Regular customer study  to identify the unmet demand and understand their requirements
to create business case.
Handled DNV audit & maintained all the documents for ISO.
Conducting the Risk Assessment of all Raw materials, Finish Products and machines as per IMS requirement.
Standardization of test procedures using existing & new machines.
Research and Development of PVC compounds.
Cost reduction and Quality improvement of products Plant consisting of various compounding machineries such as Banbury mixer, Farrel continuous mixer and twin-screw extruder (Reifenhauser, Kabra), Buss kneader and all processes are PLC controlled.
The products are mainly for automotive segment for OEMs like PPAP, TVS, Maruti, Hyundai, TATA, GM, and Wire & Cable segment for Havels, KEI, Oman; Medical segment like Terumo Penpol, Colour concentrates, master batches, and speciality alloys and compounds.

Knowledge of Testing and Machineries:
Single screw extruder, Twin screw extruder, Buss kneader, Injection molding. Compression molding, Two roll mil, Hydraulic press and   Blender etc.
Sp. Gravity, IR, VR, Tensile, MFI, UL 94, LOI, SDR, Tensile strength , UV-Spectrophotometer, Haake rheolab – fusion study, Hardness, Impact strength, Water content, Color stability, Specific conductance test of all plasticizers, melting point,TGA, DSC,Viscosity,Porosity, Heat stability, Compression set etc.

Major Accomplishments:
Played effective role in Technical Service & Trouble shooting at Customer End.
Successfully completed  Low cost  FRLS product  for sheathing application.
Successfully completed  UV protected , lead free master batch and color  compopund .
Successfully completed   the project on lead free application.
Continuing the project on PVC Rigid application, PVC/ABS, PVC/PP blend 

Jobs and Responsibility:
Sampling and chemical analysis of raw materials (additives, plasticizers, fillers & PVC resin) their approval & SAP entry.
Analysis of test results and find the suitability of particular chemicals for specific grades wise applications
Data base creation and online colour measurement of maser batch & profile grades through propalette software in Gretag Mcbatch Colour Eye 7000A Colour Spectro Photometer. Set process parameters as per modification in recipe.
Maintaining all the Incoming Rejection Records .
Find the root cause of quality abnormalities and take action accordingly.
Modify the recipes as per customer requirements.
Continuous R&D for cost reduction and quality enhancement.
Trial of new supplier’s product (additives) in compound test charge.
Understanding application CTQ`s & converting them in to technical terms & conveying it to R&D team.
Conducting trials internally as well as at customer end, initial supply control to stabilize the process for newly developed material, and technical support to the customer.
Operation of Buss Kneader, Twin Screw extruder, Injection moulding machine for trials of new developing grades.
Providing solutions against the technical & commercial queries of the customers.
Coordinating with research & development team in the development of the product, which can cater the customer`s need & requirement. 
Documentation and implementation as per requirements of ISO 9001, ISO 14001, & OHSAS 18001.
Fire Co-Warden for BSC (British Safety Council) Fire safety audit

7 Months
Company Name: Sabic Innovative Plastics Pvt.ltd
Job Profile:
Handling & Smoothening the day to day activities of QA/QC.
Support the front end team for NCI//NPT/NPI.
Quick Root cause analyze for customer complaint with corrective actions.
Support the production team for Troubleshooting during the compounding. 
Handled ZSK 25 Twin screw Extruder & Injection Molding Machine (L & T Demag) for developing new color shades. 
Knowledge of right selection of Dyes and Pigments for color matching, which can match with cost, quality & properties.
Skill of color matching   supported with MACBETH color matching system.
Use Form tool & Line tool color matching software.
NCI : Matching, Measurement & Management
Micro Lot Production.
Recycle Control.

Experience In Compounding:
Experience on compounding of various Engineering Thermoplastics like  Polycarbonate, PPO, PBT, ABS for different grades like Heat stabilized, UV stabilized, Flame Retardant, Food grade, Glass & Mineral filled grades

Testing as per ISO and ASTM Standard:
Tensile Test (ISO 527).Flexural Test (ISO 178).Impact Test (ISO 180 , ASTMD 256)HDT Test (ISO 75, ASTMD 256).VICAT Test (ISO 306).Flame Test. Filler Content Test. Moisture Content Test.MVI (Melt Volumetric Index) (ISO 1133).VIR (Visual Inspection Rating) Checking.

Knowledge In Computer Application:
MS OFFICE,WORD ,POWER POINT,XL etc

Future Goals

Seeking Mid Level Managerial assignments in Technical/ R&D/ Application development/QA Management/Business development with reputed organizations.  

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