Ref. No. : CA - 27007 - (Quality - Extrusion – with 11.4 years in Plastic Industry)

Education

M.Tech Plastics Engg From CIPET, Lucknow, UPTU in 2011 with 78%

M.Sc. in Industrial Chemistry From IBS, Agra, University, in 2008 with 62%

B.Sc. (Industrial Chemistry) From Govt Raza PG College Rampur, Roohilkhand University Bareilly, in 2005 with 58%

12th From U.P. Board, Allahabad, in 2002

10th From U.P.Board, Allahabad, in 2000 with 62%

Skill Sets

One year advanced computer diploma in DOEACC ‘O’ Level, New Delhi
It tools & application
Programming through ‘c’ language
Web page designing
Business system

Work Experience

Quality Engineer (QC/QA)
Since Nov 2016
Company Profile: Manufacturer of rubber molding like Engine mounts, dynamic damper hoses suspension bush, engine mount, hoses tube etc. Including main products such as engine mounts, suspension bushings or hose tubes are not only high-performance and with high-quality, Manufacturer Automotive products for customer’s like- Honda, Maruti, Tenneco, Yamashita etc.
Job Profile:
Quality Control: All recipes control and in process quality control, product defects analysis & overlook the production audit, FIFO control.
Compound trial handling with analytical data.
Trouble shoots analysis, Analyze the data.
Support organization in regulatory compliance and internal and external audits
all lab testing like: Rheometer, shore-A Hardness, Mooney viscometer, FTIR, RM testing & carrying out testing of Rubber properties with others testing and instrument handling & documentations.
Testing report preparation as per customer requirements.
Responsible for calibration of Instruments
Supplier quality related to all raw materials and supplier audit.
To maintain the 5s, kaizen, and all files handling in laboratory.

Engineer Product Testing / Validation & Technical Service
Apr 2013 to Oct 2016
Company Profile: Leading manufacturer & Tier 1 German MNC of Structural Adhesives, Sealants, NVH Pillar Parts as well as Glazing Adhesives for bonding of windscreens supplying to every major Original equipment Manufacturer in the country.
Job Profile:
Process Quality, Product standardization, product testing (including incoming and outgoing) & documentations.
Conduct Customer Trial at OEM’s end.
Process audit & product defects analysis. Root cause study against customer complaints. (plastics & rubber)
Injection Molding and extrusion molding process & product inspection.
UTM, Hardness, Izod Impact, HDT, Other specific tests for Polymers according ASTM/ISO/JASO standards.
Product feasibility study & Process validation, involving in PPAP.
Requirement and root cause analysis from customer end.
Conduct Product trial at Customer end.
Trouble shooting analysis for rejected compound and in-production compound.

Prototype Sampling by “Injection Molding & Extrusion Molding” & implementation at customer end:
Proto-sampling and trial at customer end & implementation & Handover to production.
Provide timely information by analyzing actual situation at customer end.

Formulation Modification as per customer needs:
Modify the different formulation as per customer specific standards.
Existing Quality improvements.
Generate and Handle the ECN for new product/formulation implementation.
VAVE project handling.

Polymer Compounding Expertise & Polymer Improvements Projects Leading:
Leading individual projects for product quality improvements.
Involving with Production in raw material compounding to maintain quality.
Expertise on Various polymer compounding like Plastics granules PP, ABS etc on twin screw extruder and rubber compounding.

Internal audits & involving in customer audits & Handling of all instrument calibration of lab through third party.

Astt. Engineer
Nov 2012 to April 2013
Company Name: A.R. Polymers
Job Profile:
Product development on FRP (fiber reinforced plastics) composites.
Planning of raw material as per product & production requirements. Established of Quality Lab.
Successfully developed designer laminated glass fiber composite.
Market study with Sales Team for New Product Developments.

Experience In CIPET & AMPRI:
Developing a Green polymer composite: ABS-Flax dust composite for reducing carbon; environment friendly composite.

Process, Testing & Characterization: Developed the composite by twin screw extruder and injection molding. Performed mechanical & thermal, rheological testing and characterizations.

Industrial Trainings:
Three days basic Training on “APQP” by OMNEX at Henkel Teroson, (Sep-2013)

Two days training on “PFMEA” by OMNEX at HENKEL Teroson, (Oct-2013)
Three days Training on “Fiber Glass Mouldings” at ROYAL THERMOSETS From A.R. Polymers.

Project: Complete Research & development for “Effect of nanoclay on morphological and thermo-mechanical properties of ABS/PC blend” by using Twin screw extruder; under the supervision of Mr. Pradeep upadhyaya (Chief Manager(T), CIPET Lucknow) and co-supervision of Dr. Navin Chand (Scientist-G, Advanced Materials and Processes Research Institute, CSIR, Bhopal, India).

Paper Presented:
Oral Paper presented on “Mechanical properties of ABS/PC blend” at APF2-2011, Dmsrde Kanpur.
Paper presented on “Mechanical properties of ABS/Flax dust composite” at APM- 2012, Ahmadabad.

Conferences Attended:
International conference on “Advancement of polymer materials-2011” at CIPET Chennai.
National seminar on “Polymer Blends and alloys” at CIPET Lucknow.
Participation in “National conference” on Recent Trends in Plastics Recycling and value addition at CIPET, Lucknow on March 2010

Summer Internship in MSc.
Training in Pollution Control Research Institute(PCRI)
30 days (June 2007)
company Name: BHEL Ltd.

Project Trainee
30 Days (June 2008)
Company Name: Mahima Life Sciences Pvt. Ltd
Company Profile:- One of the research & Technology based Pharmaceutical Company with specialization in the production of contortionists, and Vitamins.
Job Profile:-A detail study of Project works in Production and Testing Department.

Field of Interest:
Product Development
Quality
Production.

Experience & Technical Exposure :
Experience in Polymer R&D, Customer handling, Technical service, Testing & Quality control in Automotive Industry.
Experience in Quality control (process quality & Product quality) & Assurance and understandings with ASTM/JIS/JASO.
Plastic Testing, Processing Exposure (Injection, Extrusion & compression molding), Experience in application for polymer engineering materials.
Compound Development Exposure: Polymer compound development and improvement experience with plastic & rubber materials. (PP/PC/ABS/SBR)
Experience In Mechanical Testing: UTM Instron, Izod impact tester handling to determine mechanical properties, Product testing.
Thermal Testing & Characterization: Mooney Viscosity, Rheometer, TGA, DSC, HDT, DMA, MFI to determine thermal & thermo-mechanical properties of polymers & SEM, XRD.
In Processing Instruments & Machines: Hand on experience in Two Roll mill, Twin Screw extruder for polymers compounding (plastics & rubbers). Knowledge on Injection moulding, Extrusion moulding, compression moulding machines parameters & processing.

Future Goals

Seeking a challenging job with an organization that is rapidly expanding and offers good advancement potential to utilize my analytical and logical skills along with my technical knowledge for organizational as well as personal growth.

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