Ref. No. : CA - 14078 - (Quality - Resin, Compounds, Masterbatch – with 15.4 years in Plastic Industry)

Education

Post graduate diploma in Plastic Processing And Testing From Central Institute Of Plastic Engineering & Technology, Bhopal In 2008-2010. (All India 2nd rank)

1year Computer based training program on “Plastic Processing And Statistical Process Control” From Central Institute Of Plastic Engineering & Technology, Bhopal, In 2008-2010

Completed MBA (OM) from Sikkim Manipal University Institute of Management, Faridabad.

Bachelor in Science (B.Sc.) - Chemistry from College of Govt. D.A.V. College Kanpur (U.P.) in 2008

Skill Sets

Coloring, Quality assurance, Quality Systems, Process Engineering and Testing of plastic material.

Work Experience

Coloring Engineer - Quality Control
August 2009 To till date
Company Profile: An ISO 9001:2008 certified company manufacturing and supply of PP compound, developing PP compounds that provide high-quality, lower-cost alternatives to more expensive thermoplastics. Leading supplier to automotive industry. The prestigious client includeis -Honda-siel, Toyota Motors, Maruti Suzuki, Tata Motors
.Production Machines-Extruders
TEX-77aII - twin screw extruder, JSW Japan-2400 Kg/hr.
TEX-65aII - twin screw extruder, JSW Japan-1400 Kg/hr.
CTE-35 - twin screw extruder, coperion key China-40 Kg/hr.
EC-100CE - Electrical injection molding m/c.
Job Profile:
Responsible for new color development on visual and data bases.
Modify the color recipe based on suitability of product and customer requirement
To check online produce material & FG material color and take appropriate action.
Inspect the incoming raw material
Quality assurance of RM
Quality control of finish goods
Process capability of finish goods
To reduce internal defects rate through 7 QC tools and six sigma methodology
Maintain quality test procedure and product specification
Implement calibration plans and maintain calibration record
Identify and record Non-conformance in the Incoming, in-process and Final stages of inspection
Inspects the color difference by using spectrophotometer
Improvement optimum quality of high production organization
Preparing QMS related document
To minimize the wastage and recycle

Handling Testing M/c
UTM (Tensile & Flexural)-SHIMADZU, Impact Tester(Izod Charpy)-TOYOSEIKI , Melt Flow Tester, Heat Deflection Temp Tester-TOYOSEIKI., Rockwell Hardness Tester-MATSUZAWA, Spectrophotometer –KONICA MINOLTA, Light Booth (Macbeth), Notching Tools-TOYOSEIKI & Some other laboratory equipments

Total Industrial Engineering Activities:
Productivity improvement through various KAIZENS
Manpower calculation & allocation according to production volume, strengthening visual control
Maintain Good Customer relationship and handling of customer concern for customer delight through product quality assurance
As an internal Quality Audit (ISO / TS 16949) to ensure implementation and continuous Improvement in quality system
Facilitator of Quality Circle Activities
Internal rejection reduction
customer delight through product quality assurance

Future Goals

Seeking Coloring & Quality Control engineer in Plant Operations & Production / Erection & Commissioning with a growth oriented organization.

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