Ref. No. : CA - 15503 - (Quality – with 19.7 years in Plastic Industry)

Education

Post Graduate Diploma in Piping Engineering from Suvidhya Institute of Technology, Mumbai

Diploma in Mechanical Engineering with First Class from SNGPC Tech Institute, Coimbatore, India.


Skill Sets

With more than 10 years of industry experience in the area of Quality assurance, Quality Control, NDT & Painting witness, materials procurement, Piping design, piping site verification, erection, installation, commissioning and on site trouble shooting.
Actively involved and executed various projects by coordinating with the site management and managing variou  third party sub-contractors. Explicit effective written and communication skills with good amount of site  experience, piping design experience, interpreting industry recognized standards and have hands on experience in software tools like AutoCAD, Pro-E and MS office tools.

Work Experience

Quality Control Engineer & Expediting Engineer
Since Nov 2012
Company Profile: A leader in supplying Industrial Strainers and Filters for almost two decades
Job Profile:
Quality control & assurance activities for material handling equipments & heavy Engineering items.
(fabricated components as well as machining components)
All stage wise inspection of job like: raw material identification on the bases of T.C. Fit Up-set up,
and NDT, hydro test, vacuum test, Pneumatic test, Holiday test, Pin Hole test, Witnessing Dry Film
Thickness for painted equipment
Preparing all necessary document as per QAP
Preparing Stage wise inspection report for fabrication, machining & welding joint. Preparing WPS, PQR & WQR
Co - ordination with third party Inspection
Follow up approvals of documents/drawings from discipline engineers.
Receive purchase order acknowledgment and execution schedules from suppliers.
Maintain an expediting file for each purchase order, which would be used through out the project period. Carry out desk as well as field expediting visits to speed up deliveries.
Coordinate inspection and logistics activities between supplier and concerned parties.
Authorize third party inspection agencies for taking up inspection TPA. Review inspection report and verify for compliance with PO requirements in consultation with QA/QC and respective discipline.
Coordinate with freight forwarders and shipping department for quick transportation of equipments to
site. Issue marine declaration statement and maintain relationship between shipping, accounts
payable and procurements department. Also verify any discrepancies of invoices in accounting.
Responsible for stage wise painting / coating inspection.
Undertake QC painting / coating activities in the work place for daily basis.
Monitor weather condition for surface preparation and painting / coating application.
Hot dip galvanizing coating inspection in galvanizing plant.
Execute Painting / coating inspection work as per company / project inspection test plan.
To check and monitor all painting / coating related works and ensure all final products meet in accordance with company procedure, client requirement and international codes.
Responsible for incoming coating / painting material inspection and has to ensure whether these materials suits to meets the requirements of project specifications.
Prepare all necessary QA / QC painting / coating documents and handed over to clients review.
Estimation of Equipment (Basket Strainer, Duplex Basket Strainer, Casting, Valves)
Analyzing & reviewing the market response / requirements to accomplish the business goals.
Familiar with standards and materials.
Careful study of process licensors data sheet, material specifications & drawings
To build relationships with internal customers and external suppliers and vendors and manage a
regular correspondence for quantities, cost and specification.
Doing Costing And Project (Job) Estimation Based On Receipt Design Data. Prepare cost summary and
technical offer
Preparing & submitting of proposals, follow-up & correspondence with parties to convert submitted
offers into orders activities. Receive test results from inspector engineers and follow up approvals by
QA/QC. Fix up inspection visits in coordination with suppliers 

Site Engineer
May 2011 – Oct 2012
Company Profile: Manufacturer of dairy products
Job Profile:
Piping, Equipment Erection & Commissioning
 
Site Engineer
Jan 2011 – Apr 2011
Company Name: Devyani Foods Pvt. Ltd
Company Profile: A leading manufacturer & supplier of ice creams, softy, ice cream bricks
Job Profile:
Piping, Equipment Erection & Commissioning


Site Engineer
Oct 2009 – Dec 2010
Company Name: Kerala Water Associates
company Profile: 
Oct 2010 – Dec 2010 - Client: BESL, Ernakulum
Oct 2009 – Sep 2010 - Client: L&T ECC – Chennai
Job Profile:
Scope of Work: Waste water treatment plant piping & Equipment erection


Site Engineer
Dec 2008 – Sep 2009
Company Name: Surathgarh Thermal Power Plant
Company Profile:  A first super thermal power Station
Client: Indure Private Ltd, New Delhi
Job Profile: 
Scope of Work: Waste water treatment plant piping & Equipment erection

Overall Job Responsibilities:
Preparation of site activity planning in the detailed project schedule.
To review the planned activities and confirm the actual resources including the human, equipment, plant,
documentation, work method and sub-contractor as applicable during the site planning stages.
Daily and long term planning at site, coordination, control and efficient utilization of the required resources for
all site activities.
Coordination with QA/QC Engineer in receiving and inspection materials at site and generation of material
receiving records.
Coordination with QA/QC Engineer in reporting and disposition of NCR’s at site.
Coordination with Safety Engineer for the safety arrangements at site prior to start any activity at site.
Reconciliation of all markup drawings needed for As-built drawing generation.
Arrange proper handling and storage of materials/equipment at project site.
Regular review/progress meeting with the project team, sub-contractor personnel on the actual current site
execution status and plan for the required resources to meet the project target schedules/plans.
Overall coordination with the sub-contractor at project site.
Coordination with client representative on inspection/test witness and any other contractual obligation.
Monitoring & control of the relevant company procedures to ensure that they are followed correctly. Rectify
and implement any deficiencies reported by the client or QA/QC Engineer.
Overall coordination with QA/QC Engineer, Project Engineer and all other engineers working at project site.
Coordination of all requests for inspection at site and arrangement for inspection and testing at various stages.
Monitoring, progress certifications, formal reporting and documentation including quality control of the
execution of the work in accordance with the procedures and requirements.

Quality Control Engineer 
Sep 2006 – Nov 2009
Company Name:
Company Profile:


Quality Control Engineer 
May 2004 – Aug 2006
Company Name: Bakkiyam Industries,
Company Profile: 

Overall Job Responsibilities:
Exposed to the areas of production, planning, quality Control, quality assurance and Regulatory Affairs
documentation.
Individually managed and executed the production line workman activities
Visual Inspection and dimensional measurements of precision machine components using Digital & Dial
Vernier, micrometer, Digital Height Gauge, Bore Dial, Profile Projector, ring gauges and plug gauges.
Inspection and testing of production lines for complete line clearance before and after each production slot.
Reviewed and verified production components meeting the manufacturing documentation requirements
Verification and quality check of incoming raw material before it goes to production phase.
Knowledge in ensuring production quality assurance checks through associated measuring instruments.

Proficiency In :
Well conversant with welding processes of Smaw, Gtaw, Gmaw, Fcaw And Saw
Preparation of Strainer and valve data sheets.
Preparation of pipe support general arrangement, pipe support schedule and piping line lists
Design of Pipe Racks
Reinforcement pad and miter bend calculation.
Stage wise Material, Fabrication, Welding and painting / coating inspection
Cost Estimation of Static Equipment
Inspecting the piping material for oil and gas field, compliance to Nace Mr 01 75.
Material identification of various materials like Astm A106 Gr B, A333 Gr 6, A105n, A516 Gr60/70, A234 Wpb,
A216 Wcb/wcc, A193, A194, A312 Tp316/l, 304/l, A182 F316, A351 Cf8m, A240 And Aisi 316, Aisi 4140,
Aisi 4130, Viton, Rptfe, Spring Inconel X750, Api 5l Etc.,
Vendor Inspection Were Carried Out For The Cs, Ss Pipes, Plates, Valves, Flanges And Fittings
Conversant With Various Industry Codes Such As Asme Sec Ix, Aws D 1.1, Api 650, Api 1104, Asme B 31.1,
Asme B 31.3, Nace Mr 01 75, Asme Sec Viii Div-1
Proficient in Reading Drawings of Piping Layout, Equipment Layout, Foundation Layout, P&ID, Vessel,
Valves, Strainers, Rotary Equipment, Precision Components

Skills/certifications:
Cad Software: AutoCAD
Proficient in MS Word, Excel
Asnt Level- II certification in “Radiography Testing”
Asnt Level- II certification in “DP, MPI and UT”
Lean Six Sigma ( Green Belt ) 

Future Goals

My short term goal is to get a good job in well reputed company. Reaching a respectable position in that organization. My long term goal is became a self dependent and financially be good support to my family.

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