Ref. No. : CA - 6729 - (Quality – with 15.6 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Processing & Testing From CIPET, Haldia in 2009.
Post Graduate Degree (M.Sc) in organic chemistry from V.K.S .University, Arrah, Bihar in 2007.
B.Sc Chemistry from V.K.S.University, Arrah, Bihar in 2005

Skill Sets

Technical Skills:
Good knowledge of CAPA, 5 why analysis, Fish bone diagram.
Exposures to Quality concepts like 5-S, Kaizen, 7 QC tools, Quality circles.
Knowledge in Supplier selection,
Train the Technical Trainer (TTT).
Completed green belt project at Suzlon Energy Limited.

Software Skills
MS-Office Excel, word & PowerPoint.
SAP. (R3 production system)
EwIMS.

Work Experience

Quality Assurance Engineer
Since May 2011
Company Profile: World’s leading Wind Turbine Manufacturer.
Plant Profile: Manufacturing of Plastic Composites / FRP product
(Nacelle cover, Nose cone, FRP Pipe, FRP Greeting, FRP Duck , FRP Lead etc.) for wind Mill. Product manufactured by Hand layup and VARTM. Plant certified for ISO 9001:2008, ISO 14001:2004, and OHSAS 18001:2007.
Job Profile:
Responsible for in process and final inspection of Product..
Responsible for Incoming good inspection of the materials like FRP parts, Rubber parts chemical & Fabrication items.
Preparing PWI’s, Rework Procedures and standard operating procedures.
Process development using PFD, PFMEA and QCPIR.
Responsible for process index audit and raising In process NCR’s.
Involved in preparing documentation work such as DASH board, Quarterly Plant Performance data on all KPI’s.
Lab work (Testing of product & raw Materials).
Undertaken Quality Improvement project using six sigma methodologies on “Reduction in product cost.
Handling the customer complaints and resolving complaints using 8 D reports.
Calibration schedule and maintaining calibration reports of the measuring instruments.
Quarterly Management Review Meeting on the plant performance improvement.
Supplier audit schedule and adherence.
Kaisers and poke yoke for continual improvement.

Production Executive
January 2009 to April 2011
Company Profile: Manufacturing of Plastic composites / FRP Product
(Nacelle cover, Spinner, FRP Pipe, FRP Door, FRP cabin etc.).
Product Manufactured by Hand layup and Spray Layup.
Job Profile:
Production planning,
Achieve production target,
Maintain product quality,
Product development,
Process development,
Making composite pattern & mould.
Handling the customer complaints and resolving complaints
Preparing PWI’s, Rework Procedures and standard operating procedures
Responsible for process index audit.

Equipments Handled / Skilled in testing of Plastics Material & Product:
Differential Scanning Calorimeters Model-DSC 822e
Hommel Testing 500, HDT, Di-Electric constant, Hardness.
Tensile & Impact Strength Measuring Equipment.
Chemical testing of plastics raw material.
Product testing & Pipe testing.

Knowledge / Skilled in composites field:
Knowledge/ Skilled in Manufacturing process of FRP/ Plastic composite
Hand layup process.
Resin Transfer Mounding (RTM).
Vacuum Assist Resin Transfer Moulding [VARTM].
Spray Layup Process.

Knowledge / Skilled in FRP Mould Manufacturing:
Hand Layup Mould.
VATRM (Vacuum Assist Resin Transfer Moulding) Mould.

Project Description:
Manufacturing of Glass Fiber Reinforce Composites & Sample Preparation.

Future Goals

To seek a challenging positions in an offers organization that professional growth by utilizing the acquired skills while being resourceful, innovative and flexible

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