• Gender: Male
• Age: 40
• Designation: Engineer
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Work Experience: 14.3 Year(s)

Education

M.Tech From Anna University in 2010

M.Sc. (Chemistry) From Deen Dayal Gorakhpur University with specialization in Physical Chemistry in 2008.

B.Sc.(Chemistry) From Lucknow University in 2006.

HSC From U.P.Board in 2000.

Skill Sets

Spectrometer
Gloss meter
Universal Testing Machine (Tensile & Flexural): Instron
Air Vent Durability Tester: NISS
Air Vent Leak Tester: NISS
Combination Durability Tester: NISS
Xenon Weatherometer: ATLAS
Salt Spray Testing Machine: NISS
Flammability Tester: NISS
Environmental Chamber: NISS
Dupont Ball Impact Tester.
Profile Projector.
Impact (Izod, Charpy & Dart) tester: Ceast
Deflection Temperature under Load (HDT/VST) : Ceast
Hardness: Rockwell & Shore
Melt Flow Indexer: Ceast
Differential scanning calorimeter (DSC) (Perkin Elmer, U.S.A).
Thermo gravimetric analyzer (TGA) (Perkin Elmer, U.S.A).
FT-IR spectroscopy.
Checker Gauges, Vernier Calipers, Height Gauges, External Gauge, Radius Gauges, Screw Gauge.
Heat ageing Machine, Specific gravity, Muffle Furnace.
Mould Temperature monitoring. LUX meter. Thread plug Gauge (GO / NO GO).

Work Experience

Engineer - Quality
Since May 2014
Company Profile: Specialises in large size injection moulding, blow moulding, compression moulding and vacuum forming. Manufactures a wide range of plastic components for the automotive and the non-automotive industry.
Job Profile:
Doing APQP Activities & Preparation of PPAP Document Such as:
Statistical Process Control (SPC)
Process Flow chart (PFC)
Control Plan (CP)
Process Failure Mode Effects & Analysis (PFMEA)
Part Submission Warrant (PSW)
Measurement System Analysis Report (MSA) etc.
Responsible of approving color, grains and gloss of plastics parts.
PV (Part Validation) & Homologation Testing signoff sheets and timing plan as per Ford standards.
Craftsmanship review for Gap and Flushness of the parts and SC/CC identification.
Aesthetic and dimensional inspection of the parts.
Knowledge of Ewims Software.
Co-ordination with customer

Engineer
Oct 2012 to April 2014
Company Profile: Automotive Component Manufacturer
Job Profile:
Product evaluation and revalidation based on customer requirement.
Analysis of new plastic materials color ?E value & gloss value measurement for product development.
Conducting the test as per the spec. from OEM like Hyundai, Toyota, Nissan & Ford.
The major tests conducting for the plastics components are durability test (for the air vent & cup holder), leak test (air vent), flammability, weather ability test, heat cycle resistance test, heat resistance test, humidity resistance test, chemical resistance test, paint adhesion test, salt spray test, impact test, MFI test, moisture test.
Responsible for calibration and MSA study of the instruments/machines

Engineer – Supplier Quality Assurance, Quality system & Lab
Sep2010 to Oct 2012
Company Name: Bright Autoplast Ltd
Job Profile:
Ensuring all the incoming stage part, bop & raw material quality.
Preparation of test certificate for all the part, bop & raw material
Preparation of vendor quality rating, delivery rating and 100 ppm trend.
Conducting supplier audit for all supplier as per plan.
Conducting minutes of meeting for any type of Supplier Quality Issue and ensuring improvement documents.
Ensuring Supplier ISAR (0R) PPAP, AOI Documents and Revalidation report.  
Preparation of  ISAR (0R) PPAP, AOI Documents.
Exposure in APQP, PPAP, PFD, FMEA, CONTROL PLAN, MSA, Non-conformity Report, Part Deviation Report, Psr, Total Master List.
Implement Model Line Activities, 5Star Activities and supplier 100 PPM launch.
Ensuring material quantity and quality and test certificate.
Incoming part movement through SAP software.  
Handling 7 QC Tools & 5 why analysis to reduce of both in-house & customer PPM.
Conduct Morning Meetings, 5S & 3C, Process, Product and internal audit and Awareness in the company.
Suggesting and ensuring material mixing ratio for virgin and regrinding material. 

Achivements/training
Reduced In-house Rejections and Customer Rejection.
Supplier development, provided 100 ppm and SQ mark.
Conducted 5S and 3C audits and awareness studies and brought a great change and neatness inside the plant.
Got training of ISO/TS 16949:2002 / ISO 14001 OHSAS 18001 from OMNEX.  
Knowledge of SAP & APQP software.

M.Tech. PROJECT Title:
Studies on physico-mechanical properties of Recycled Electronic waste and comparative analysis among different ratio of recycled with virgin PC/ABS and effect of Nano clay on mechanical properties of modified blend

Future Goals

To enhance my career in the field of engineering and technology to explore my knowledge and skills for both organization and individual development