Ref. No. : CA - 22830 - (Quality – with 13.6 years in Plastic Industry)

Education

PGD-PPT (Post Graduate Diploma In Plastics Processing & Testing) From CIPET, Hajipur in 2012 with 74.7%

B.Sc.(Science) Chemistry ,Physics, Mathematics From B.R.A,B. University, Muzaffarpur in 2009 With 62.0%

H.S.C Physics, Chemistry, Mathematics, Hindi, English From B.I.E.C. Patna in 2005 with 57.1%

S.S.C Science, Mathematics, History, Geography, Civics, Hindi, Economics, English From B.S.E.B
Patna in 2003 with 63.8%

Skill Sets

Office Automations: MS-Word, Excel, Power Point Internet, Networking, outlook.

Work Experience

Deputy Engineer - Quality Assurance (QA)
Since Feb 2014
Company Profile: Company mainly engaged in manufactures of Plastic Fuel Tank Assembly, for Sedan & Hatchback Models of Passenger & commercial vehicles. Manufactures Blow molded plastic fuel tanks and assemblies for Indian Automotive industry.
Job Profile:
Responsible for quality assurance activity to support developing as well as regular production.
Give clearance to FG material from MES.
Responsible for Product audit.
Responsible for Product layout inspection.
Responsible for SPC.
Responsible for MSA.
Prepared Work Instruction, Inspection Standards, Q-Alert, Inspection Reports.
Handling line inspectors and closing daily issues.
Conducting daily morning meeting with CFT members & represent in-house quality related concerns.
Conducting Weekly review meeting to solve weeks major Quality related issues.
Taking lead to give Operator training & visual display on assembly and m/shop.
Process development and maintaining TS documents like Control plan, Work instruction.
Responsible for process & final quality functions as well as customer.
Controlling in house rejection.
Knowledge of VW, M&M, GMI customer specific requirements.
Successfully faced VDA6.3, MSES, and QSB, PPAP, VW2DP, TS audits Conducting production batch wise CMM report. (FARO ARM Portable CMM).
Achievements:
Gained knowledge of Mahindra, VW, GMI Customer specific requirements.
Participation in achievements of VDA6.3 ‘A’ Grade

Assistant Engineer-Quality Assurance (QA)
August 2011 to Jan 2014
Company Profile: It is An ISO/TS 16949 certified manufacturer of automobiles plastic parts.
There are 220 Moulds for part Manufacturing in which 18 are Blow moulds & 202 Injection Moulds.
Mould types: Hot Runner moulds, Sequential gate type for Door Trim, Bumper and other child parts.
Mould sizes varies from ½ ton to 38 tons Mould maintenance for existing moulds. There are 16 injection moulding machines varies from 200 T-3200 T
Blow moulding machines varies from 60 L US Welding SPMs, Heat staking SPMs are for post moulding operation. High class Paint shop for plastic part painting Parts manufactured are Bumpers, Door Trims, Wheel Arch cover, sill Valance, Grill, spoiler, cantrail, Roof Rail, Blow moulded AC Ducts and other child parts. Customers: Volkswagen India Pvt. Ltd., Tata Motors Ltd., Mahindra & Mahindra Ltd., General Motors India Pvt. Ltd., Chevrolet sales India Pvt. Ltd., Piaggio Vehicles Pvt. Ltd., Skoda Auto India Pvt. Ltd, Magnet marali motherson (A Division of Motherson Sumi Systems Ltd.) etc.
Job Profile:
Working on Moulding Quality related activities.
Conducting Daily meeting for discussion of part defect related problems.
Execute SPC study.
Team member of Red-Bin Analysis (RBA).
Coordinate to maintain Monthly, Daily in-process rejection analysis of the PPM level related to moulding department.
Coordinate to maintain daily NC & monthly NC reports related to moulding department.
For in-house complaint coordinating with prod. Department for problem solving and taking corrective and preventive action reports. 
Team member of 5’S responsible team related to moulding department.
Implementing KAIZEN & effective POKA-YOKE. 
To ensure product quality should be maintain as per Customer Specific Requirements (CSR) for in-house moulded parts.
To ensure Maintaining TS16949:2009 documentation related to Production department.
Knowledge in Process Audit, Product Audit, Layered Process Audit (LPA). 
Knowledge in preparation of Layout report.
Facing Customer Audit.
Facing ISO/TS16949:2009 Audit.
Facing internal Audit.
Providing on job training (OJT) to new joining & old Production operators, trainee, associates for internal quality concern & customer complaint points. 
Participation in new mould & Material trials for parts quality.
Participation in Review of CP, and WI of all running project parts.
Hands on experience in MFI tester, Spectrophotometer, Gloss meter, Digital Vernier, Height Gauge, Pin Gauge, Snap Gauge, Filler Gauge, Dial Gauge, Tapper Scale, Lux meter.
1.6 yrs experience as an in-process quality inspector in injection moulded parts, gas assistant injection moulded parts, blow moulded parts & assembled parts.
Project Handeled:
VOLKSWAGAN: VW 251 & VW 250 (Vento & Polo Car) Door trim Gap Reduction Project.
SKODA: SK-250 (Fabia Car) Door Trim new Project (Tandem Technology Mould). 
VOLKSWAGAN: VW 251(Vento car) LHD Door trim Project.
M&M: FR Bumper & RR Bumper(Verito car).
TATA: Cantrail & Spoiler (Safari car)

Training:
Training of APQP.
Training of PPAP.
Training of ISO/TS16949:2009.
Training of SPC.
Training of MSA.
Training of PFMEA.
Training of 8D.
Training of TPM.
Training of Basics 7QC Tools.
Training of 5’S.

Future Goals

To succeed and have a challenging career, which would utilize my potential & skill to its maximum and to work in a responsible and challenging work position

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