• Gender: Male
• Age: 35
• Designation: Engineer
• Highest Education Level: Diploma
• Current Gross Salary: INR  210000 /Annum
• Expected Gross Salary: INR  260000 /Annum
• Preferred Country: India, Japan, Swaziland, Thailand, UK, USA, Philippines
• Preferred Location: Anywhere
• Work Experience: 14.7 Year(s)

Education

Pursuing M.B.A from S.M.U in TQM (Total Quality Management).
3 Year Diploma In Instrument & Control Engineer From Vaish Technical Institute With 72%. In 2010.

Skill Sets

Experience in Quality Control (Supplier Quality Vendor Development Sourcing).
To promote better understanding based on mutual respect with supplier community at large and thereby enhance the image of the company as a professional buyer in the industry.
Analysis of demand & supply situation for formulation of sourcing strategy.
Negotiation Skills.
Computerise documentation.
Department Internal Auditing Skills.
Time Management Skills.
Receiving inspection of child parts and raw materials, paints etc.
Presenting monthly meeting on behalf of QC Department.
To do Process audit in internal departments according to production plan & maintain ISO documentation of QC departments.
To do QAV of suppliers as per QAV Plan
Responsible for Calibration of measuring instruments.
Communicate customer complaints to all concern dept.
Part checking on fixture & submission of DOL report.

Work Experience

Engineer In Quality Control
Since Aug. 2010
Company Profile: Manufacturer of plastic moulded automobiles components for Honda Motors.
Job Profile:
Inprocess & System Management – Quality Control & Assurance
Conversion of parts to DOL (Direct on-line) through process study by monitoring quality status of the part.
Responsible for Process & System gradation in the following deptts.: Injection, Assembly & Paint Shop
Doing analysis of the problematic part with the help of 5-Why sheet and fish bone diagram.
Ensuring effective communication for the problem reported at customer end by displaying problem intimation sheet with in 24 hrs, through shift-start meeting, training & counselling of the concerned associated.
Converting of parts to DOL (direct on line) through process study & its quality performance rating up till date.
To monitor daily internal problems (Quality problems) and ensuring on-time submission of some fool-proof countermeasure to avoid repetition of the same.
Responsible for implementation of 5’S’ and KAIZEN in the allotted area.
Submission of PQCT’s and INSPECTION Standard’s for the new model developments parts after ensuring everything to be as per the proposed drawing & specifications.
Providing Training to the associates on general & shop floor related activities.
Coordination with PPC (Production, Planning & control) department to ensure readiness of complete despatch material to HONDA before PRT time.
Responsible for quality of dispatched parts to Honda
Coordinating and scheduling the technical audits being done by the customer Honda.
Responsible for the PPM (Parts per million rejections) level.

Vendor Management (Oct 2010 till date) – Quality Control
Responsible for incoming parts quality issues, Raw material(plastic resign, paint, child parts, etc).
Preparing / Implementation of vendor’s systems audits plan.
Reviewing the vendor’s systems, procedures and processes for assurance of quality standard.
Ensuring proper incoming materials inspection to avoid passing of any defective part to the production line.
Rating / awarding to vendors based on their PPM levels (Parts per Million – Rejection) and delivery times.
Analyse the problems from supplier mentioned in online trouble report reported from respective department using QC tools.
Suppliers are audited as part of the APQP activities. Documents and Processes of the suppliers are closely scrutinized on this type of audit. Understanding the process, identification of critical dimensions/characteristics, process controls, and product quality assurance are the emphasis on this activity. The main goal is to assure a flawless launch during mass production. PPAP approval is also incorporated on this activity.
If there is a Major Supplier Quality Issue. We term this as Problem Solving Audit. Ishikawa diagram, control charts, SPC and other quality tools are used during this activity. In-depth technical analysis is required. This had exposed me to different issues on manufacturing, and had learned to deal with it appropriately even under pressure.

Future Goals

Seeking a challenging and interesting position in a company where I will have an opportunity to make a positive contribution towards Quality Control/ Quality Assurance field and allows for advancement.