Ref. No. : CA - 14054 - (Quality - Injection Moulding – with 15.4 years in Plastic Industry)

Education

Diploma in Plastic Engineering Government Polytechnic, Nashik,Autonomous Institute, in year of passing 2009, Percentage 68.00%

S.S.C., Rashtriya Vidyalaya, Chalisgaon, Dist.Jalgaon, Maharashtra State board of Secondary Education, Percentage 67.86%


Skill Sets

Ability to work under pressure.
Good organizational skills.
Optimistic attitude.
Good personal discipline.
Involvement in every work.

Work Experience

Engineer - QA (Injection Molding- Plastics)
Apr 2011 till date
Company Profile: Manufacture of automotive plastics (Injection Moulding- Plastics parts). The organization specializes in Manufacturing Injection Moulds for interior and exterior automotive components. The list of the clients includes automotive giants like TATA Motors, General Motors, Volswagon, BEHR India, Honda, Maruti Suzuki, Mahindra & Mahindra, Lumax Cornaglia, Plastics Omnium Varroc and Valeo etc.
Job Profile:
Inspection of Components according to Control Plan
Preparing Work instruction & Check Point for New Project for Process & Product Monitoring
Maintain daily rejection summary to prepare Weekly & Monthly Analysis
PPAP activity for new part development in co-ordination with Project manager and customer representative
Plan for Layout Inspection of components
Plan for Testing of Raw Material from Outside Laboratories
Plan for Calibration of Instruments & Gauges from Outside Laboratories
Responsible for PPAP, MSA, SPC & SQC study activities for development and regular production parts
Responsible for New Development activity and Existing Customer support
Professional Skill :
SPC study for all Critical Components
Achieve the targets of zero PPM line rejection with the help of quality tools
To understand customer requirement and implementation in system and shop floor
Conducting Daily & weekly MOM with production department regarding internal rejection and follow-up of corrective action
Knowledge of Process & Product Audit as per VW standard i.e. VDA 6.3
Preparation of corrective and preventive action plan (8D)
VSME : (Visionary Small & Medium Enterprise)
This is Japanese concept, which is based on lean manufacturing systems.
Anand Group and CII (Consideration of Indian industry) now jointly bought this concept in India.
The Main Aim is “Improve Productivity & indentify obstacles & remove them to have smooth material & information flow in the entire supply chain with help of 8 learning Modules which is contains in VSME i.e. 5s, Quality, Machine Availability, Workplace Rransformation, V-Map, Heijunka Production Planning, Standardize Work, Pull Control.
Achievement :
Zero Customer end PPM since Last Six Month.
MP and HP Improved By 20% with help of Project Charters.
Successfully Implemented Heijunka Production system throughout the line

Executive (Quality)
Aug 2009 to Jan 2011
Company Profile: Manufactures all sizes of HDPE pipes for Drinking water and Drainage systems as per IS 4984, IS 14333 and IS 14151 standards. For Sanjivani Customer & Supplier is TWAD, KUIDFC this are state government depts. The company was certified by ISO by TUV certification body.
Job Profile:
Inspection of Pipes according to IS procedure of 4984, 14333, 14151 standards.
Preparing Work instruction & Check Point for Process & Product Monitoring.
Maintain daily rejection summary to prepare Weekly & Monthly Analysis.
Given Training to new recruited Operators related to Process.
Successfully faced Pre-Dispatch Inspections from Government Recognized Third Party Inspection Agencies like SGS,CIPET-Mysore/Chennai, ISI,GPN Ratnagiri,
Daily Incoming, In-process inspection and various testing of product like, UTM, MFI, Hydrostatic Pressure Testing, CBC, HDT, Specific Gravity, Overall migration, etc.
Plan for Testing of Raw Material from Outside Laboratories (if required to customers).
Plan for Calibration of Instruments & Gauges.
Customer complaint handling.
Quality Routine:
Preparing monthly rejection report, this includes overall in-process rejection as well as complaint along which the action plans to the supervisor.



Future Goals

To associate myself with a reputed and professional organization in a technically challenging environment that would enhance my knowledge through continuous learning

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