• Gender: Male
• Age: 42
• Designation: Engineer
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  420000 /Annum
• Expected Gross Salary: INR  600000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Mumbai
• Work Experience: 17.6 Year(s)

Education

PGDBM (Operations) from Pune University in 2010.
B.Sc. from Kanpur University (U.P.) in 2005.
Intermediate from Uttar Pradesh Board Allahabad in 2002.
Matriculation from Uttar Pradesh Board Allahabad in 1999

Skill Sets

Customer concern handling
Internal defects handling & deep analysis to find root cause
Carry out SPC and MSA
Conduct Product/ Process Audit
Initiation of corrective action and preventive action
Non conformity handling at all levels.
Skill to identify the potential failures and analyze the customer concerns
Able to understand engineering drawings
Solve quality issues through QPR (Qulity Problem Report) , G8D , CAPA , SCAP , 6W2H , Quality Circle etc.6W2H , Quality Circle etc.
Good Knowledge of SAP in QM Module

Work Experience

Asst. Manager QA
Since March 2012
Company Profile: Engaged in the manufacture of automotive parts like sheet metal parts, fabricated assemblies, tubular parts for two wheeler and three wheeler industries.
Job Profile:
Overall responsibility of the QA , SQA dept. as well as QMS dept.
Conduct various audits & finalized the action taken on NC’s
To ensure zero rejection at all customer ends.
Take initiatives to improve quality of the product & process.
To ensure zero breakdown at customer end.
To take initiatives to tackle customer complaints prepare corrective action
To ensure working culture of the organization.
To improves systems of the organization.
To take care of the sub ordinates by providing required training.
To finalize product quality of new business development.
To design line setup process setup to producing defects free products.
To prepare documents related to product quality.
To take initiatives for various automation related to product quality &
process quality.
To take up issue to the management related to product quality.
To take action on observation of various audit finding & plan their
corrective action & preventive action.
To take initiatives to achieve great height for the growth of the organization

Executive QA
Feb 2010 to Feb 2012.
Company Profile: Manufacturer of a variety of automotive lighting products
Job Profile:
Responsible for process audit , product audit , layout audit , dock audit
Responsible for process verification and validation for all parts.
Responsible for raw material testing and verification .
Responsible for ensuring the product quality as per customer requirements.
Responsible for work allocation for all subordinates and supervision.
Responsible for preparation and maintenance of all quality documents.
Understanding of Customer Specific requirement.
Routine trouble shooting of quality concerns
Maintaining TS 16949 requirements in the shop floor.
Coordination of 5s activities in the shop floor
Continual improvement projects ( Poka yoke implementation, Kaizen
activities in shop floor ).
Responsible for rejection percentage as per PPM and quality objectives.
Responsible for on job training for the subordinates.
Ensuring identification & traceability of parts in shop floor.
Ensuring right packaging and labeling of parts.
Coordinating with production dept. for problem solving and taking
corrective actions.
Communicating any process changes, & modification in parts.
Carry out calibration of inspection tools and gauges.
Carry out gap and flush reports and analysis.
Able to understand engineering drawings
To analyze, plot and interpret quality data to monitor for trends and detect
abnormalities as well as to investigate the causes of quality problems.
To ensure that all the testing are being done according to the approved
Sampling Plan (in process and finished product) and Test Plan (incoming
raw materials).
To ensure the maintenance and the calibration of all the analytical
instruments & injection molding machine as per the plan.
To ensure the improvement plans are implemented as per the road maps.
To customize the analytical methods and implement

Associate Member
From Aug 2007 to Feb 2010
Tata Autocomp Systems Ltd.
Job Responsibilities :-
Responsible for new mould trials and new products trials
Responsible for Process qualification and validation of all parts
Responsible for raw material reconciliation
Process setting as per PS and trouble shooting of defects
Responsible for ensuring the product quality as per Customer requirements
Responsible for work allocation for all subordinates and supervision
Preparation and maintenance of all in process Manufacturing records
Carrying out TPM activities in the shop floor
Carrying out Rejection analysis
Maintaining TS 16949 requirements in the shop floor
Coordination of 5s activities in the shop floor
Continual improvement projects ( Poka yoke implementation,Kaizen activities in shop floor )
Responsible for and rejection % as per quality objectives
Responsible for on job training for the subordinates
Ensuring identification & traceability of parts in shop floor.
Ensuring right packaging and labeling of parts
Coordinating with QA dept for problem solving and taking corrective actions.
Communicating any process changes
Carry out all activities assigned from time to time

Training Received:-
Attained various training programe like as 5s, SPC, FMEA, MSA, TPM, POKAYOKA, KANBAN, KAIZEN, TS , SIX SIGMA, ASES, AVES, APQP, PPAP.

Worked With The Material:-
ABS, PC, PP, NYLON, PE, PBT, ABS/PC, PC/PBT, POM, PP/EPDM

Participation In Conference/Exhibition:-
Presented the seminar on “Effect of Various Processing Variables on Mechanical Properties of plastics component in Injection Molding Technique.”
Present a presentation on “Zero Warrnty Rejection In Safary Fog Lamp” in QC Convention .

Project Work
Had completed a project work under the title of “Injection Molding and Production Systems”. from TATA autocomp systems ltd. Interiors and plastics division (TACO-IPD) pune-57.

Future Goals

To develop my skills and knowledge in the field of plastics technology to achieve great heights. To execute work and projects with time and cost saving methods that support objectives to work grow the organization using my strong interpersonal skills.