• Gender: Male
• Age: 37
• Designation: Engineer
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: India
• Work Experience: 15.6 Year(s)

Education

Post Graduate Diploma in Plastic Processing and Testing-CIPET from Chennai in 2008 to 2009 with first class.
B.Sc.in Chemistry From Govt. Arts College, Kumbakonam: 2005 to 2008 with first class

Skill Sets

MS-Office (2006)
Process Development:
Injection Moulding/ Extrusion

Work Experience

Production Engineer (Sheet line)
Since June 2012
Company Profile: Leading PET sheet and PET resin manufacturer

Production Engineer.
From Jan 2010 to May 2012
Company Profile: Leading Manufacturer, Exporter of Plastic home products and plastic furniture.

Production Junior Engineer (In plant Trainee)
From Aug 2009 To Jan 2010
Indo Japan Taiwan Pvt Limited.

Job Profile:
Handling the Production.
Solution taking, Trial Report submitting, Material Planning
Handling various types of moulds
Meeting the machine schedule and quality requirement of customers and reducing cost
Man power planning (equipment wise, shift wise, day wise)
Reduce in process lead time as per m/c capacity & manpower capacity.
Motivate and drive people towards improvement orientation, To ensure proper reporting, To handle production as per plan
To drive improvement activities on the shop-floor to deliver products of right quality at low cost by maintaining a high level of morale among the workforce
Responsible for manpower handling on the shop floor, maintaining discipline
Achieving production Targets, increasing productivity by applying KAIZENS & 5S.
Ensure zero failures in daily production schedules.
Responsible utilize for man and machine at the optimum to get work
Handling production planing.
Handling ISO documentation.

Machines Handled:
CLF 500 to 2000
FERROMATIC 150 to 1000
JONWAI 875 (Multi Injection Molding M/C)
L & T 150 to 500
MULTIPLASHA 150 to 350
SUMO 50 to 250
SUMITOMO 50 to 150
ENGEL 500
HISHIYA 50 to 200 and
EXTRUSION SML

Key Responsibility:
Mould setting & New trail taken
Process setting and problem analyzing.
Handling manpower with good manner,
First piece approval & Process improvement.
Trouble shooting and problem solving.
SAP – Production Details Entry Daily.
Weekly Review Meeting Reporting to Top Management.
Machine Down Time analyzing and Finding Root cause.
Improvements in Shop Floor & Packing Area.
Safety, Quality and Environmental Suggestion.
5S and Work Place Improve. Stabilization & Optimization of Assembly Process.
Solving Customer Complaints by making use of problem solving Techniques.
Control on Rejection PPM and Improvement on OEE.
Day wise Rejection Analysis & Corrective action taken.
Create Awareness to the Operators about previous day’s rejection & its reaction plans.
Effective utilization of resources.
Continual improvement on reduction of Cycle Time, Manpower, Space, REJ. PPM, ETC,
Capacity Planning & Review.

Future Goals

Seeking a technically challenging position in the area of Production providing a highly motivated, progressive, friendly environment. This allows the pursuit of career advancement and expands my knowledge and skills.