Ref. No. : CA - 14548 - (Production - Extrusion – with 17.1 years in Plastic Industry)

Education

B. Tech in Mechanical Engineering From Amal Jyothi College of Engineering Kanjirapally, Mahatma Gandhi University Kottayam, Kerala in Year 2010 With 68.04%

H.S.C From St. John Nephumsian’s H.S.S Kozhuvanal H.S.E Board in Year 2005 With 70.83%

S.S.L.C St. Antony’s H.S Mutholy State Syllabus in Year 2003 With 74.66%

Skill Sets

Profile:
Technically Competent Mechanical Engineer With 3.7 Years of Exposure Across Production Scoping And Planning, Requirements Definition, Coordination Of Client And Quality Assurance. Currently Serving As Engineer (Production & Maintenance). Possess Expertise And Experience In Project Management, Facility Management,& Coordination Skills Along With The Ability To Support Multiple And Simultaneous Projects In A Matrix Organizational Structure. Demonstrated Ability To Manage Human, Financial And Material Resources Towards The Achievement Of Stated Objectives, To Plan And Manage Work Programes And To Lead, Motivate And Provide Effective Guidance To A Team Of Professionals. Strong Track Record Of Executing Several Prestigious New Product Development Projects Without Any Incidences Of Time / Cost Overruns. 

Core Competencies
Project Management, New Product development, Quality Assurance and Quality Control, Machine Erection & Maintenance, Statutory Compliance, Resource Management

Work Experience

Engineer (Production & Maintenance)
Since  Mar 2013 
Company Profile: Reputed manufacturer of UPVC Pipes / HDPE Pipes/PPR Pipes /  HDPE Bags / LDPE Bags /PP Bags / UV sheets / printed  shopping Bags / PE sleevings / PE trench marker tapes etc.
Job Profile:
Production Planning And Controlling. Schedule And Control The Preventive / Breakdown Maintenance. Assure The Quality Of The Process & The Product By Means Of Systematic Analysis. Check And Verify The Production Report / Maintenance Report / Quality Report. Key Role In Troubleshooting The Process. Verify The Quality Of The Raw Material / Semi Finished Good / Finished Good.
Documentation Of The Process/maintenance By Adhering ISO Standard.

Projects Accomplished:
Erection And Commissioning of UPVC Pipe Extruders , HDPE Pipe Extruders, Blownfilm Extrusion Machines, Flexographic Printing Machines, Bag Cutting Machine.
Play Key Role In Accomplishment Of ISO 9001-2008 Quality Management System. Play Key Role In The Development Of New Products.

Engineer Production & Maintenance
From Aug 2011 To Mar 2013
Company Profile: Suppliers of Tread Rubber, Precured Tread Rubber and other retreading materials
Job Profile:
Installation And Maintenance Of Electro Mechanical Pumps For Diesel Boilers, Thermic Fluid Pumping, Booster Pumps, Plunger Pumps For Hydraulic Press, And Other Rotary Equipments. Accountable For Monitoring The Production, Production Planning, Maintenance & Quality Of The Pre-cured Tread Rubber (Tyre Retreading Materials) By Effectively Utilizing The Man Power & Machinery In A Shift Responsible For Monitoring And Maintaining Diesel Boilers, Thermic Fluid Pumps, Hydraulic Presses (Large Type- 200kg/cm2), Hot feed Extruders, Roller mills, air compressors high / low Voltage Control Systems, DG set (600 kVA), Maintenance & Monitoring Of Various High Rating Motors (Squirrel Cage & Slip Ring Type Induction Motors), 1500 kVA transformer, Etc Ensuring The Quality Of Finished Goods While Effectively. Deftly Keeping Track Record Of All Machines & Operation Performance Ensuring Round The Clock Power Supply With The Help Of A 600 KVA Diesel Generator Set In Case Of Main Power Failure.
Regularly Monitoring And Maintaining Different Types Of High Rating Motors (Squirrel Cage, Slip Ring Type Induction Motors), High / low Voltage Control Systems And Presenting Reports To Production In Charge.

Projects Accomplished:
Title: Erection & Commissioning Of The Automatic PCTR (Pre-cured Tread Rubber) Unloading System From Molding Press. 
Synopsis : A VFD Driven Motor Is Used For Movement Of The Automatic System Along The Rails. Pneumatically Controlled Limbs Are Used For Holding PCTR Strips. Various Motions Are Actuated By Limit Switches & Directional Control valves. The all system is PLC Controlled.

Advantages:
Unloading Time Of Heavy PCTR Designs Are Reduced By 40%
Improved Product Quality. Remarkable Increase In Production Capacity (Depends On No. Of Heavy Designs Running).

Title: Erection & commissioning of the automatic online cutting machine.
Synopsis: An automatic PLC controlled device for cutting extruded rubber strips at required length. System includes ac motors, ac drives, limit switches, tachometer, conveyors, gears etc.
Reduction In Manpower, Increased Accuracy And Wastage Reduction.
Title: Erection & commissioning of 600 kva DG set.
Synopsis: Synchronization of three 600 kva DG sets and their installation with automatic change over.
Advantages: Each DG can be driven independently according to the load condition. Reduction in fuel consumption.

Engineer – Piping
From Aug 2010 To Aug 2011
Company Name: Expotech  Engineerings
Job Profile:
Responsible For Making  Of Documents, Controlling Of Piping, Verification Of Materials As Per Project Specification And Schedule. Responsible For Fabrication , Installation, Testing, Of Piping And Steel Structure By Using Plan, Isometric Drawing And P&id’s Responsible For Preparing And Updating Of Material Control Chart For Project. Responsible For Managing, Planning, Controlling And Co Ordination Of Project Work. Managing A Team Of Engineers, Supervisors, Draftsmen And Technicians. 
Projects Accomplished:   
Title: Erection Of Electromechanical Pumps And 30”crude Cross Country Line
Synopsis: Erection And Alignment Of Centrifugal Pumps. Piping, Erection And Hydro Testing Of 30” Crude Cross Country Line For BPCL KOCHI .
Title: Maintenance and testing of heat exchangers
Synopsis: Maintenance And Testing Of Heat Exchangers And Condensers
Title: Shutdown And Maintenance Of NTB of B.P.C.L KOCHI
Synopsis: Dismantiling, Fabrication, Erection, And Hydro Testing Of 30” & 12” Crude And Product Line At NTB Of B.P.C.L KOCHI REFINERY     

Trainings Undertaken:
Undergone An Industrial Training At KAMCO (Kerala Agro Machinery Corporation Ltd), A Government Of Kerala Under Taken Company. Undergone H.S.E Training At B.PC.L KOCHI Refinery.

Academic Project:
Title: GAS BASED ACTIVE SOLAR TRACKING SYSTEM.
Synopsis: Design Of Tracking System, Gas Chamber 
Assessment Of Quality And Safety During Operation.
Preparing Layout And Required Drawings. Cost And Estimation

Extra Curricular Activities:
President Of Technical Club Of Mechanical Dept.(2009 To 2010)
Participated In Technical Fest For Paper Presentation
Participated In Inter School  Mime Competition.

Future Goals

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