Ref. No. : CA - 16624 - (Production - Extrusion – with 17.3 years in Plastic Industry)

Education

M. Sc (Polymer) From NIMS University (Distance Learning)in 2013 With 62%.

Post Graduate Diploma in Plastic Processing & Testing From Central Institute Of Plastics Engineering& Technology (C.I.P.E.T) Lucknow in 2006 To 2008 With 82.8%. 

B.Sc. From Ranchi Universty Ranchi in 2005 From With 59%

Intermediate From JIEC, Ranchi in  2002 With 57.6%.

AISSE From CBSE Board, Delhi in 2000 With 66%.

Skill Sets

Area Of Experience:
Knowledge of operating  UPVC & CPVC  Pipe extruder and PVC compounding extruder.
Extruders operated – SWD-80, SJSZ-65, Thyson Extruder TTS 700, Windsor KTS 700 Kabra KET 65
Behavior of additives with machines
Knowledge of different die sets and Mandrels.
Understanding of die designs.
Understandings of screw designs.
Online trouble shootings.
Fast decision making.
Testing and results analysis done
Use of 7 QC tools and SPC for problem solvimg and analysis.

Work Experience

Engineer, Reporting To Production Manager
Since April 2009
Company Profile: Leading manufacturer of pipes.
Job Profile: 
Handling daily scheduled Production and troubleshooting of process.
Monitoring shift wise production  to improve production efficiency.
Implementing new technical method to improve the working system.
Analyzing and providing feedback on new product after installation.
Working as a core member in Technical Team for development of new products and improvements.
Total involvement in erection & commissioning of plant & successful stabilization for continuous production, cost control & analysis including all production activities and positive involvement in higher management decision & strategic planning.
Production planning, Control & setting production targets.
Production-rejection downtime analysis & making preventive action plan for rejection.
Maximization of production, machine utilization while maintaining the quality & achieved the production targets.
Using strong command on plastics processing, controls the rejection & fast trouble shooting.
Participating in preventing & breakdown maintenance to reduce the machine breakdowns and increasing the productivity.
Involvement in 5S activity by making plant layout, everyday monitoring the shop floor activities, always try to do some improvements by involving associates.
Making man & machine performance & efficiency reports.
Team building, Manpower planning, handling & control.
Raw material and chemical quality and stock monitoring. Monthly stock report preparation and reconciliation of stock to find variance.
System vs Physical stock monitoring.
Manpower Training & developments and there utilization according to the requirement.
To prepare monthly analysis report and present to the management.
Slight knowledge of color matching.
Better knowledge of additives used in compound for various grades.
Good understanding of  behavior of chemical, plasticizes, fillers w.r.t. relevant properties.

Machine and Products handled:
Handling Kabra Extrusion Machine, KET-250, KTS-700 KTS-250, SWD-380, SWD-250, SJZ-250, TTS-700 Handling Mixers Kabra-190, Neoplast-190, Kabra-120, Neoplast-120, Neoplast-1450, PLC Based, Handling UPVC, CPVC, Type K-67 Generally used in, SWR,CM, CS,AP, Plumbing,PLP,UDP,Ribbed,coloum,coupler Water Pipe.


Executive
May 2011 To Sep 2012
Company Profile: Manufacturer of PVC pipes
Job Profile:
Analyzing and providing feedback on new product.
R & D work – New product development and modification.
In house trial and testing till completion of particular projects.
All required testing according to the standard and application.
Direct contact with Marketing Team to get updates from market.
Handling customer complaints.
Worked on Soft insulation/Sheathing, FRLS, Low smoke zero halogen, Profiles for automobile.



Achievements:
Provided low cost insulation and sheathing compound. 
Implemented new working procedure in compounding (Prince)
Reduces customer complaint by 70% due to compound problem (Prince)
Introduced new system in the department for process control (Prince)


Career Abstract:
8 years experience in Production Management, Operations & Maintenance, Erection & Commissioning, and Quality Management.
Proficient in handling production operations for manufacturing products.
Expertise in managing maintenance operations for reducing breakdown / downtime & enhancing operational effectiveness of equipment.
Adept at carrying out various tests & inspection for various processes and checking the quality.
An effective communicator with excellent relationship management skills and strong analytical, leadership, decision making, problem solving & organizational abilities.


Core Competencies:
Production Management:
Handling production activities involving working out various requirements & monitoring overall project operations for ensuring timely completion.
Coordinating projects for the set up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives.
Monitoring the production at shop floor, ensuring cost control within budget, planning for cash flow requirements, etc.


Operations & Maintenance:
Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of plant equipment & machinery.
Implementing & maintaining all the activities in area of Production, Maintenance and New Facility Planning as per set standards.
Conducting failure investigation analysis to identify gaps & take corrective measures so as to reduce equipment downtime & maximize plant availability.


Erection & Commissioning:
Anchoring erection & commissioning of machines & equipment and ensuring completion of project in minimum turnaround time effective resource utilization to maximize the output.
Erecting and commissioning as well as conducting tests & inspections to ensure operational effectiveness of utilities; planning & effectuating maintenance plans for machines and equipment.

Future Goals

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