• Gender: Male
• Age: 38
• Designation: Engineer
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 60  Days
• Work Experience: 16.3 Year(s)

Education

Post Graduate Diploma plastic processing and testing (PGD-PPT) From Central Institute of plastic Engineering and Technology, Hajipur in 2009

M.Sc Chemistry From Vinayaka Missions University, SELAM T.N

B.Sc (Phy.hon) From K.M Science College,(Berhampur University) in 2007.

H.S.C. From Science From M.K.M.B College in 2004.

S.S.C. From Radha Syam High School in 2002.

Skill Sets

DCA (Diploma in computer application).
ERP,

Self motivated with a positive attitude.
The ability to work in a team.
Fully concentrate on my work to get better result.

Work Experience

Production Cum Quality Engineer  
Since Jun 2013
Company Profile: Is an ISO 9001 14001,18001 (OSHAS) Certified Plastic Manufacturing in HDPE & UPVC Pressure, Drainage, Electrical conduct and PPR pipe. 
Job Profile:
Prepare monthly and daily production plans for all machines. To give instructions to production department for new trail, Die or colour changes planning on daily basis.
Follow the production plan for any size changes, trail, colour change etc..
Controlling the production process as per management approved specification.
To monitor and ensure all the data entries, reports and ISO procedures are followed and maintained as per requirements.
To carry out all activities of the shift handling including manpower issues, material issues, maintenance issues & quality issues etc.
To follow up with maintenance department regarding maintenance issues, spare parts, preventive maintenance etc.
Shift schedule planning and executing the same.
Manpower planning as per processes requirements
Manpower handling and getting output from them.
Monitoring of target production, scrap percentage and machine downtime and implements the improvements activities.
And various work assigned by the managements according to the departmental requirements.
To meet set production targets and give justification/remidies for variations.
To optimize raw material consumption, machine utilization and minimize down times.
Production related documents maintaining, SO System following, ISO documents maintaining and updating.
To monitor all the process Parameters, extruder related machine like cooling tower, chiller, air compressor, and water circulating pumps.
To maintaining the printing machines as per schedule.
To maintain die, mandral and sleeve in good conditions.
To handling the third party inspection like DEWA, Omani standard, gulf standard.
To maintain all ISO documents and conduct training for First aid and Mock-drill, fire fighting.
To handle all testing machinery and to make the project report.
Workers health and safety monitoring and following.
Following the standards like BSEN 61386-21, BS 4660, BS 5255, BS 4514, BS 4660,BS 3505, DIN 8062, DIN 8077 & 8078, DIN 8074, ISO 4427GULF and Omani standards.

Production cum Quality Engineer 
March 2012 To Aug 2012
Company Profile : Manufacturer of HDPE, uPVC, Drip Irrigation pipe and Injection moulding.
Job Profile : 
Follow the production plan for any size changes, trails, colour changes etc.
To meet the set production targets and give justification/remedies for variation.
To optimize raw material consumption, machine utilization and minimize downtime.
To monitors all the process parameters, extruder related machines like, cooling tower,chiller, air compressor and water circulation pump.
To check and ensure the quality of the product by various test method and records in the given report.
Customer complaints registering and taking action.
Workers health and safety monitoring and following.
Looking at the safety of employees & factory.
Train junior level operators.

Production cum Quality Engineer
march 2010 to May 2013
Company Name : Time Technoplast Ltd. 
Job Profile : 
Well accustomed with HDPE Pipe Extrusion 20MM up to 1000MM.
Well accustomed with this IS: 4984:1995, IS 14333: 1996 and IS: 14151part-1 &  and PLV duct pipe.
Handling this machine Kabra 60mm and Kabra- 45 single screw extruder Cincinnati 90mm, Kraussmaffi and china m/c dia single screw extruder.
I have also handled to m/c line setting.
Man power handling and all related production documents also maintain in shift.
Online quality checking of product.
Well knows about processing and testing national & international standards.(DIN,BS and ASTMD)
Well know about all testing like IS: 4984, IS: 14333, IS: 14151(part-1) & also PLB duct.
I have maintained to all BIS & ISO documents and also apply to new licence in IS: 4984:1995,IS: 14333-1996 and IS: 14151 (Part-1).
I have handled to third party inspection.
Well knows about in raw material combination.
I have handle to commissioning the hdpe pipe plant in Kolkata unit.
Well knows about in all Injectio moulding and  Blow moulding quality checking and documentation.(Bulk & medium)
Preparation of all documentation in power point, excel, word.
I have handled to Internal Audit in ISO 9001-2008 certification.

Production cum Quality Tr. Engineer 
Aug 2009 to Feb 2010 
Company Name : Suraj Logistics Pvt. Ltd
Company Profile : Is an ISO 9001:2000 company, manufacturer of plastics in HDPE PIPE (IS: 4984:1995)PVC pipe, SWR pipe, casing pipe, and Roto moulding product.
Job Profile : 
I have handled to all testing machine like-VST, HDT, ASH Contect, Reversion Testing, Impact Test, Hydrostatic Pressure Test, K-VALU, Opacity Test, viscocity Test, density Test, Flexrual Test, tensile Test
Taking responsibility of day to day product manufacturing and their quality.
Quality control assurance of product.
Solving the process related problem during production.
Logical analysis and solid manpower handling.
To maintain the BIS Documents.
Interaction with customer of their queries of parts developments and modification.
Systematization of monitoring operation like process sheet, product quality etc.
Coordinating with other departments.
Daily reporting to our senior.
Keeping eye on housekeeping, health and safety.

Work Aptitude:
Target planning.
Creating production & quality awareness.
Manpower handling 

Machineries Handled 
HDPE Pipe Extruder: - Battlefield Cincinnati, Jwell, Kabra, Theyson, Rollepaal, krausmaffai, Battlefield, BEIER.
PVC Pipe Extruder: - Kabra 90,KET 65,KET 52, Windsor-350(4P), keblen-65/132, jwell-65/132, Theyson.
PPR Pipe Extruder: - Beier china extruder (60/38)-Two outlet.
Corrugated machine :-Quindo tongston (50/28) single die flexible pipe (PP & PVC)
Printers: - Linx, Videojet, Aeromech (Hot impression Print).Mathews, JET-A-Mark.
Chilling Plant: – Voltas, SKM chiller, Reynold Chiller,
Air Compressor:– Atlas Capco, ELGI, E-75 Compressor, Dryer,
Coil winding m/c: – Kabra, IPM,BEIER.
Granulator m/c: – Jwell china.
Grinder: – Pimco, Herbold Germany, Himalaya & Plast Tech.
Shredder:– Weima Germany.
PVC Mixer Machine:-Neoplast, Kabra, Avalong.
Socketing Machine:- Changzhou Deshung (china) DS250, DS450, DS32/4, SGK-75S(China).
Pulvarizing Machine:-Ashwin & Deepak poly plast (India).

Major achievements:
Accomplishing independent responsibility for installation & stabilization of HDPE pipe plant at Time Technoplast limited.
By Improvements & modifications in tooling to increase productivity by 20%.
Quick changeover setup’s to reduce downtime.
Team leader and Core member of new product developed and new setup with optimization in capacity.
Development of tooling section with complete identification for easy retrieval of hardware’s

Future Goals

To obtain a responsible and challenging position where hard work proven results will be recognized and where my skills, accomplishment & proficiency will allow me the opportunity for growth and become an asset for the firm.