• Gender: Male
• Age: 40
• Designation: Engineer
• Highest Education Level: Diploma
• Current Gross Salary: INR  360000 /Annum
• Preferred Country: India
• Preferred Location: jalana (maharashtra)
• Work Experience: 18.3 Year(s)

Education

Pursuing B.E in Mechanical (Part Time) from Government Engg College, Aurangabad.
Diploma in Mechanical Engineering from Government Polytechnic, Jalna with 70.69% in 2004.
SSC from Matsyodari Vidyalaya, Amabd with 68.93% in 2000.

Skill Sets

Technical Skills: SAP PC Module, Quality Module, BOM, AutoCAD, IS-ERP System, Windows, MS Office & Internet Applications.

Trainings Attended:
Undertook Internal Training Programme for ISO:9001-2000 by TUV
Completed training on 7 QC Tools

Courses:
MSCIT Basic Computer Application Certification course from Government Polytechnic Jalna with 72.00% in 2000.

Work Experience

Engineer
Since Dec 2010
Company Profile: Assembly services of LEDs, electronic home appliances, mobile handsets, refrigerators, AC, TV
Job Profile:
Responsible for the implementation of system in Extrusion Department, implementing the QCFC, WIN and also planning of raw material.
Installing the Korean Extrusion machines and also planning of extrusion & vacuum forming according to the requirement of the company.
Responsible for the daily rejection, Quality of product.
Managing production process to achieve the targeted yield in required quality.
Effectively handling refractory application to achieve maximum lining life.
Providing sound technical inputs & engineering support to team members from conception to completion stage of the product.
Identifying and resolving process and maintenance issues to ensure uninterrupted production operations.
Provided needed support in construction of Brick lining and cast- able work in Kiln, Preheater and Cooler.
Vital contributor in plant operational and maintenance activities to reduce downtime and optimize operational efficiency.
Ensuring observance of all operational parameters with regular process monitoring.
Assessing, selecting & proposing the new requirement of machines/ equipment for manufacturing to management.
Driving efforts for Identifying and appointing functionally strong vendors for indigenous supplies & achieving cost effective purchases of Raw material and reduction in delivery time.
Devising effective strategies for manufacturing of different cements grades of Blended cements optimum quality with low cost.
Raw mix design for Clinker with using low cost Raw materials.
Meticulously handling allocation of manpower and utilization of machines as per production plan.
Formulating plan for implementing new process concepts for production optimization and develop guidelines for the sequencing of manufacturing activities on the shop floor.
Conducting rigorous testing of the methods to ensure that they are precise, accurate & reproducible.
Actively participating with work groups for conducting process audits & detailing on quality requirements and finalizing the quality plan.
Documenting entire operational data and submitting structured MIS report on production operations to the higher management for key decision making.

Shift In-charge
Sept 2010 to Dec 2010
Company Profile: Service Provider, Manufacturer and Supplier Products are Foam, automobile accessories, dash boards. Services Designing of plastics part manufacturing by injection moulding.
Job Profile:
Shouldered the responsibility of maintaining the Production, quality of raw material.
Conducted physical and chemical analysis of all raw materials, clinker, cement and coal.
Explored & established plan for conducting of regular process quality control meetings for quality & productivity improvements.
Responsible for daily assessment of production and Quality process along responsibility for Supreme make extrusion machine.
Responsible for Crosslink made Koriyo thermoforming machine and also accountable for crosslink made matrix Sheet line machines.
Handled the processing LDPE material and compiled the MIS report.
Spearheaded efforts across by gathering requirements from the user and analyzing the business needs, and to provide necessary solutions in most economic form.
Met deadlines without compromising on quality & adhered to set quality norms, ensuring that the product quality is not compromised.
Was accountable for keeping a watch on cost of quality and cost of product.
Led initiatives across monitoring equipment efficiency and identifying performance potentials.
Implemented various statistical process controls like ISO 9000 and OH&S, ISO 14000.
Assessed calibration and maintenance needs of all above instruments and drove timely initiatives to maximize operational availability, updated & specified precision in working.
Generated reports & ensured compliance of all technical reports both regional and corporate offices within the timelines specified.

Engineer- Quality & Production
Sep 2004 to Sep 2010
Company Profile: Varroc Pplymers Pvt Ltd., manufacturer of polymer, plastic products, mud guards, plastic mirror covers.
Job Profile :
Assisted in daily maintenance activities of imported BG Plast (Italy make) and J.P. Industries make multilayer co-extrusion sheet plant,
Implemented TS-16949: 2002 procedures & adherence to QMS and also generated KAIZEN and achieved continuous improvements in production area.
Ensured productivity and Quality of products manufactured and team Activities of the plant.
Extended full support & assistance to all plants during & after “GO LIVE” and acted as end user for PP, PC, QM in SAP data.
Analyzed & configured PP Master Data including Material Master, Work Centers, BOM and Routing.
Conducted Sales & Operation Planning, Demand Management, MRP, Production Orders, Capacity Planning.
Planned several issues which included both Make-To-Order and Make-To-Stock strategies. Redesigned PP transactional scenario as per plant variability.
Ensured smooth operations in all plants of the company through SAP PP implementation.
Key Achievements:
Successfully developed the lip which can produce size from 1 mm & 4 mm and new DC model.
Successfully produce the without side trim sheets reduce the rejection 3%.
Make the improvement for DC liner.

Future Goals

Seeking challenging senior level assignments across the Industry.