Ref. No. : CA - 26354 - (Production - Extrusion – with 16.2 years in Plastic Industry)

Education

B.Tech From Bharathiyar Collge of Engineering And Technology, Pondicherry University in 2004 with 60%

H.S.C From Govt. Hr. Sec. School, Thenur, Thirunellar, Karaikal in 2000 with 63.75%.

Skill Sets

Languages: C, C++ and Assembly Language Microprocessor

Completed Advance Embedded System Design Using RTOS Training in National Small Industries Corporation Ltd.(NSIC) Technical services centre, Chennai

Work Experience

Production & Maintenance Engineer
Since May 2012
Company Profile : Leading manufacturer of uPVC pipes, Duct pipes, HDPE pipes and Double wall corrugated pipes.
Job Profile :
Provided technical support to manufacturing processes that involved plastics extrusions and mouldings.
Prepared plans for reducing cost for process, implemented plans to increase quality and quantity of products.
Developed plans for installation and maintenance of various extrusion and production equipments for plant.
Coordinated with other departments and resolved all technical issues in products.
Assisted development team in production of new products.
Taken part in the project of commissioning and trials of extruders and die’s for polypropylene double layer corrugated systems.
Responsible for shift wise production, size changes and all production related activities.
Production, Rejection analysis and Output optimization.

Process Control Engineer & Maintenance– Rotor Blade Unit
Mar 2008 to Aug 2010
Company Profile : Leading renewable energy solutions providers.
Job Profile :
Operation, maintenance and trouble shooting of production systems - Moulds.
Process controlling and monitoring of heat treatment procedures using SCADA.
Maintenance of moulds and oven heating system. Using PID controller like, Neuro, Selectron 500,502
1+ years of Technical Experience in Maintenance Field.
Sound knowledge in assembling & maintenance of R5 series Rotary Vane Operating Vacuum pumps.
Significant experience in carrying out PM & Breakdown maintenance of critical equipments such as EOT Cranes, Forklifts (both Electrical & Diesel), Gensets, Compressor & other special purpose machines.
Configuring and troubleshooting of automated machines that facilitate with various sensors, Timers, PLC HMI & VFD’s.
Maintenance of production supporting equipments such as portable heaters, cutting machines, dust extracting equipments, electrical and pneumatic operated power tools etc.
Forecasting essential spares & stock maintenance.
Estimation of maintenance cost and analysis of repetitive equipment failure.
Assessing the needs for equipment replacements and establishing replacement programs.
Assessing necessary skills & maintenance tools for personnel to carry out appropriate maintenance.
Estimating, reporting and resolving of safety hazards related to maintenance of equipment.

Production-in-charge
Mar 2007 to Feb 2008
Company Name : MH Electronics Pvt. Ltd
Job Profile :
Coordinate with Production Manager and organize line workload and Staffing depending on product priority
Calculate the Cycle time for the Purpose of Increase the Productivity and reduce the Excess manpower
Monitor product movement (both production and RMA) to ensure that daily and weekly shift schedules are achieved
Improve the Process Quality by developing process quality system and monitoring the NC’s and deploying CAPA action as and when required
Extensively involved with R&D of customers for PCB design, Component Placement, which includes SMT, Axial, Radial and Hand insertion components.
Responsible for design of test jigs for new products and modification required in the existing jigs for the purpose of better productivity.
Coordinating with R&D of Customers for conducting the trial run of new components for cost reduction & pilot run of new models.
Minimize changeover times through organized and well-planned changeovers
BOM wise material controlling for kit forming
Develop, motivate, and challenge all line members to perform to their full potential through direct and timely formal and informal feedback
Create a positive atmosphere, instill a sense of pride in product workmanship and Appearances, celebrate accomplishments, and champion improvement in all areas for the purpose of Maximize employee output, dedication, and job satisfaction
Reviewing the testing procedure & specifications from time to time to increase the yield & achieve better quality
Ensure work meets or exceeds Workmanship standards and monitor the SPC System closely in order to fix repetitive and recognized problems immediately
Conduct trail production for new models and preparing work instruction by the reference of customer data.
First board conformation for Axial, SMT. Radial and Manual insertion for every new ODF.
Track production and ensure all deadlines and schedules are met.
Simulation of process as per the customer specification.
Deployment of line setup for new models.
Co ordinate with customer ensuring the quality of the product
Strive for continuous improvement in all areas of responsibility
Ensure control charts and checklists are properly filled out at the required intervals.
Issuing pilot run feedback report for the new re-engineered components

Graduate Training Engineer - Testing.
Feb 2005 to Apr 2006
Company Name : ESSAE Electronics Pvt. Ltd.
Job Profile :
Well trained in assembling of PCB
Manufacturing PCB for whirlpool Washing machines.
Testing and final approval of PCB’s for Dispatch.

Projects Executed
Industrial Project - Suzlon Energy Ltd,
Successfully completed and implemented Kiosk free wireless communication using SCADA for the production of Rotor Blade for wind mills.

Academic Project – Bharathiyar College Of Engineering & Technology
Project work titled Blind Equalization In Adaptive Signal Processing has been worked out for the period of JUNE 2003 – MARCH 2004.
A project work titled Automated Power Tarriff Measurement Using Wireless Communication has been worked out for the period of June 2003 – March 2004.

Additional Expertise
for 8085 Technical Skills
Embedded system design using RTOS
Controllers : 8051,Pic16F877
Cross Compilers : Keil C51, HI-TECH PICC.
IDE : Keil IDE, MPLAB IDE.
Protocols: RS 232,IIC

Area Of Interest
Microcontroller, Adaptive signal processing, Communication and Electronic circuits and components.

Core Competencies;
Sound knowledge on processes like Extrusion, Injection moulding, Blow moulding, Rotomoulding, Compression moulding etc.
Skilled in Operation & Maintenance of Extruders (Theysohn, Kabra, Battenfeld, Windsor etc)
Erection & commissioning experience of Theysohn twin screw extruders (TTM98, TTS88), its downstream and inline Auto socketing machine (SICA).
Commissioning and trials of battenfeld-cincinnati (monos+90/37-monos60/37) extruders, unicore dies and corrugator (UC1200) for poly propylene double layer corrugated pipes extrusion.
Skilled in troubleshooting of PVC, PP and PE Extrusion processes.
Skilled in Dismantling and assembling of single and double spider extrusion Dies.(KET200/400, KET315/800, KET400/1000, RK1 to RK5, RD1, RD2, PH2, PH3 etc)
Skilled in making of UPVC formulations depends on pipe type and quality requirements.
Experienced in injection moulding process
Machines handled: Sumo, engel, supermaster, windser,
L&T Machine, Arburg etc
Materials handled: PE, PP, PVC, ABS, PC, PMMA, Nylons etc.
Proficiency in handling the testing machines like MFI, HDT, VSP, CBC, MCT, UTM etc
Production planning and preparing shift schedules.
Adherence to QMS Related Activities & Knowledge in related documents.

Future Goals

Growth

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