Ref. No. : CA - 14238 - (Production - Extrusion – with 18.3 years in Plastic Industry)

Education

PGD-PPT from C I P E T, Chennai (ISO 9001:2008 QMS, NABL, ISO/IEC 17020) in 2007-09 with 85.8%

B Sc, (Chemistry) from P.S.M.O College Tirurangadi, Calicut University, Kerala in 2003-06 with 73%

H.S.C from GovtBoysHSS, Tirur, Malappuram Dist., Kerala in 2002-03 with 72%

S.S.L.C from Devadar HSS, Tanur, MalappuramDist, Kerala in 2000-01 with 68%





Skill Sets









5 year Experience of Quality  In Pvc Extrusion Moulding and 6 months Experience in Injection Moulding also. Strong analytical problem solving skills. Good knowledge in various Processing and plastic testing techniques. Good team player with flexible and detail oriented attitude. Senior-level Production and Quality Engineer with extensive experience in the manufacturing industry of PVC pipe extrusion and Injection molding. Championed projects and cross-functional teams involving high-volume manufacturing processes, new product launches. Strengths include manufacturing project management, task management and delegation, organizational and communications skills and project follow-up.

Work Experience

Production And Quality Engineer
Since July 2009 To Till Date
Company Profile: An ISO-9001:2008 Certified company manufacturing UPVC Pressure/ Drain Pipes (Ø13-400mm) according to ASTM, SASO, BS, DIN Standards & Casing, Screen, Injection molded & Fabricated Pressure/ drain fittings & drip irrigation products as Per different international standards i.e. ISO, BS, DIN, NIS, ASTM etc with customer networks around the middle east.
Job Profile:
Under standing production planning, scheduling, manpower allocation reducing down time and enhancing operational effectiveness of equipment Knowledge of concepts related to the industrial standards (ISO, SASO, etc) procedures, resource planning and optimization, Quality management techniques with the ability to focus on waste production, enhance productivity and profitability
Corrective and preventive actions (CAPA) against Non conformities (internal) 
Vendor development Trials for both Raw Materials and Consumables. Engineering support in starting up a new maintenance facility. 
Primary responsibilities involved production process flow, design and manufacture of jigs, fixtures and special tools to aid in efficiency improvements. 
Duties also included ongoing Lean Manufacturing process evaluation for efficiency gains for all production processes. 
Department engineer responsible for quality concerns. Automation improvements, new product launches, new machine.
Specifications, production support, implementation.
And lean manufacturing process. 
Monitored the parameters of the process to ensure that the production/molding takes place with minimal rejection. 
As a MR Conducting Management Review Meeting to achieve organization Goals.
Managing Third Party Inspections for the approval of Government Tenders.

Quality Supervisor
From June 2008 To May 2009
Company Profile: Manufacturer of plastics molded components for Automotive industry
Job Profile:
Responsible for monitoring and maintaining quality and compliance targets. 
Monitoring and auditing of products to ensure high standards of quality. 
Ensuring products comply with legislation and quality assurance codes.
Ensuring that all QA Tests are carried out on time and in full. Delivering presentations to an audience of Manager Level within the business. 
Provide weekly and monthly reports to senior managers on performance. 
Identify training needs and recommendations to improve customer experience. 
Keeping quality documentation up to date.
Making sure that all QA records, data & information are available to managers. 
Arranging the repair of any QA / related equipment that is malfunctioning. Ensuring non-conforming products are identified and placed on restriction. 
Responsible for the review and update of the programme quality plans. 
Awareness of regulatory requirement and customer service expectations. Ensuring activities in the quality plan are carried out.
Coordinating the investigation of customer complaints.
Preparing and analysing information for the purpose of Management Review. Giving specialist quality assurance advice to the company departments as Required Maintaining records of ISO9001-2008, BRC, etc certificates

Laboratory Tests.
Material flow ability. ASTM D1895.
Apparent Density. ASTM D1895. Validation of analytical methods, documentation as per ISO requirements. To carry out testing and inspection as support to manufacturing activities. To maintain all testing records in line with ISO-9001 -2008.

Highlights
Exposure in various Plastic Processing And Testing
Equipments and methods. 
Instrumental in maintaining ISO-9001:2008 related documents. BRC trained. Technology implementation in New Project work for Ax Dynamic System.

Testing Knowledge:
Thermal Lab.
MFI, HDT, Filler Content, Ash Content, Moisture Content.

Chemical Lab
ESCR, Identification of plastic by Simple Method, Viscosity
Measurement using Ubblohde Viscometer.

Mechanical Lab .
Tensile Strength, Impact Strength, Hardness (Shore A, D, Barcol, Rock well), Abrasion Resistance, Flexural Strength, Shear Strength.

Electrical Lab
Volume and Surface Resistivity, Arc Resistance, Dielectric Strength, Clarity and Haze, CTI.

Future Goals

i would like to make

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