• Gender: Male
• Age: 33
• Designation: Engineer
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Work Experience: 12.3 Year(s)

Education

Diploma in Mechanical Engineering From Hewett Polytechnic in Lucknow with 75%

H.S.C From Ashok Inter College Baburi, Chandauli under U.P. Board with 74.2% 

S.S.C. From Ashok Inter College Baburi, Chandauli under U.P. Board with 73.7%

Skill Sets

Diploma in Mechanical Engineering, 8 years of working experience with heavy machine manufacturing
industries. Right now working with Uflex Group,Noida as AM assembly & servicing from Feb,18 onward.
Pursuing Graduation in Mechanical Engineering from Institution of Engineers (Kolkata), Completed
Section A.
Exposure in continuous process improvements.
Exposure in mass production assembly, batch production assembly and unit production assembly of heavy
Woven sacks, flexible packaging, printing and allied machinery.
Exposure in machine installation & commissioning and managing service team.

Work Experience

Assistant Manager
Since Feb 2018
Company Profile : Manufacturing capacities of Packaging Films and packaging products providing end-to-end solutions to clients.
Job Profile :
Exposure of managing a team of installation engineers as project incharge.
Exposure of pre dispatch quality inspection for reduction in repeated customer complaints.
Reporting common complaints of customers to top management in order to address the situation for future reference and working with design team for preventive solutions.
Excellent analytical and problem solving skill. Analyses, inspects and reviews to determine
solution to the problems raised by customer. Exposure of Responding to the customer complaints. evaluates and resolves problems of the
customer.
Assistance to the technicians for effective machine installation & Commissioning.
Exposure of working along with technical sales team for effective services, Offering customer
training for the product.
Exposure of monitoring performance of product, provides regular reports and feedback on
customer service requests.
Exposure of reduction in service cost by reducing installation time.
Exposure of Gravure (ELS&MLS) and CI Flexo printing machines, Solventless & Solvent base
lamination machine, Slitting machine and Inspection rewinders assembly and its site installation, troubleshooting with costumer satisfaction.
Exposure of machine Level & Alignment precisely.
Troubleshooting of errors related to print registration matching and wrinkle generation because
of mechanical issues.
Working experience on Oracle data base.
Working experience on machine design change/implementation based on problems
faced/customer feedback.
Achievements:-
Successful completion of almost 10 machine installation projects across the states of india, got appreciation letter from 3 reputed customers for Excellency of services provided.
Implemented almost 20 design changes for improving machine performance and reducing installation
time and service cost.

Engineer - Production Department 
Jul 2012 to Jan 2018
Company Profile: Engaged in the manufacturing of Flexible Plastic Packaging Machinery, products are tape extrusion line, winders and circular looms, 50% turn over comes from exports.
Job Profile:
Preparation of work plan schedule to complete the orders as per order data sheet and planning list.
Scheduling the workload as per planning list and ensure that the production deliveries are meeting the dispatch plan
Effective utilization of resources like man, machine & material for Assembly.
Monitoring the operator and machines on productivity.
Preparation of daily production statement and shop efficiency calculation.
Communicating to Works Manager regarding commitment problem, process delays and update status.
Monitoring assembly, testing & dispatching within the planned date.
Ensure smooth flow of production in Assembly line throughout balancing WIP in feeder sections.
Manage working hours and shift schedules as per production targets.
Training of operators & fitters for multiskilling, KAIZEN, 5S & Safety.
Analysis of rejection and find root cause for corrective and preventive action.
Monitoring & Analysis of quality related to customer complaints.
Development & introduction of Tooling,Fixtures and gauges.
Maintain the records of Preventive Maintenance schedule and activities done on date.
Monitoring of tools & Consumables on Daily & Monthly Basis.
Working knowledge in SAP system. Operating SAP as end user to, generate daily material shortage, inventory, line rejection and Production confirmation.
Reading & analyzing the drawings given, machine building, dynamic weight balancing of circular jobs, induction & pmsm motor assembly, trouble shooting of machines during testing.
Managed assembly and secondary operations related activities of new production projects.

Achievements:- 
Award winner of suggestion scheme Q-3-2016 for best suggestion.
25% daily production capacity improvements in three basic product models
10% Standard Cycle Time reduction in two basic product models by implementing automated
assembly fixtures and minimizing man losses by changing work layout and reducing rework.
Achieved 40 % increased production target in Year 2016-17 with minimum costumer complaints.
Achieved 1-S in assembly shop.
Drive safety culture in shop floor with zero accident in 2016-17.
390 INR Cost saving/ PMSM winder head by introducing mechanical gearing lapping fixture.
180 INR/Machine cost saving in web puller unit of Bag sewing and cutting machine by eliminating
wastage of rubber Emery.
Successful assembly of 3 under development winder models on assembly line.
Reduce the consumables cost by 10% & Electricity consumption by 5%.
Successful completion of projects related to quality & productivity.
Cost deduction 90 RS/Machine by 20 BOM corrections.
Cost saving of 5 lacks by utilizing scraps of motor stators.
Experience of managing a production plant

Projects Undergone:
Implemented TWO BIN system for material feeding on line for one day production and reduction in
issuing batch quantity in assembly shop, Experience of changing Work station and pneumatic layout for
reducing man movement and improving housekeeping.

Training Undergone:
4 weeks training in Hindalco Industries Limited renukut, u.p.
2 weeks training in Diesel Locomotive works Varanasi, u.p.
Fire & safety training.
Training of microsoft office 2013
3 months Certificate course on solidworks and autocad.
?Training on route cause analysis