Ref. No. : CA - 32094 - (Designers - Dies & Tools – with 12 years in Plastic Industry)

Education

B.E(Mechanical).-AnnaUniversity-74%

Skill Sets

Software Skills:
Catia V5 R 30
UG NX 10
Autofrom R8 & R10
AutoCAD 2015

Other Skills:
Strong GD&T. Knowledge
Blank utilization & Strip Layout development.
Springback Compensation study .
Sim report generation .

Core Competencies:
Surface design
Process Optimization
Analysis Form-ability & Feasibility study.
Sheet metal & Plastic parts designing.
2D Part GD&T drafting

Work Experience

Executive–Design Engineer.
From 14 Aug 2017– Current
Company profile- sheet-metal based engineering and manufacturing company

Job profile-
Involved in the Design and development of Sheet metal part - like Surfacing, Creation of the Die Face, Method planning, Car BIW parts design using surfacing & Car exterior interiors.
Part modeling and analyzing the surface for design for emergency load cases, substantiate result through hand calculation and to check with the feasibility and durability of press tool stress report according to requirements.
Involved & analysis in Product fessibility issue to solve with some product changes request To customer End.
To Analysis of Formability & manufacturing feasibility issue of part .
Preparation Of conceptual process plan.
Intial stage process feasibility check using Catia & Autoform.
Full process feasibility check in simulation accordingly to tool design using Catia v5 R28.
Surface modelling -Catia V5R28 & Nx10.
Draw die surface development .
Trimline optimization.
Springback Analysis in Autoform .
Springback compensation in Autoform.
Simulation report preparation.
3D Part designing -Catia V5R28 & Nx10.
2D part Drawing Creation using Catia V5. & Auto CAD
3D & 2D method plan creation.
Transfer 3D &3D Layout Creation.
Strip Layout Creation.
Machining model creation

Project Handled:
Customer_ JOHN DEERE
Project_JD8 - Top fender ( Skin Panel)

Customer_ Godrej
Project_ - Engine Hood ( Skin Panel)

Customer_ Maruthi Suzuki
Project_Y1 – Radiator support

Customer_Mahindra & Mahindra Project_C110 - Pnl Floor Front
Project W501. - Long member - DP780

Design-Engineer
From 04April 2014- 10Aug 2017
Company profile- manufacturing company and that has two more units in pune those are automation and robotics and in that company

Involved in the Design and development of Sheet metal part - like Surfacing, Creation of the Die Face, Method planning, Car BIW parts design using surfacing & Car exterior interiors.
Part modeling and analyzing the surface for design for emergency load cases, substantiate result through hand calculation and to check with the feasibility and durability of press tool stress report according to requirements.

Nature of work
Die face modeling using Catia V5
Preparation of 3D &2D Method Plan
3D Die design(Draw,Trim,Cam trim Cam-restrike, Cam Flange,Form, Transfer tool, Progressive tool) and using CATIA & UG NX10
2D drafting using CATIA & UG NX10& Auto CAD
Selection of material BOM, preparation of Assy & Detail drawings
Creating Standard elements for Die Designs.
As per Try out feedback modifying the Die Design and correcting till Part Proved.
Maintain the Documentation like ECN changes, Die Design Revision, Customer Inputs.
Checking fixtures Design

WABCO-TVS India Ltd -Chennai -(8 Months) 03 Aug 2009- 20 Mar 2010
Technician Trainee-Actuator Department.

8 Years professional experience in automotive domain specializing in Sheet metal forming simulation & die design.
Design and Analysis of Sheet metal, BIW components for Automotive and Industrial product also in Press tool design Substitution and standardization of components.
Excellent knowledge in Parametric catia surfacing, Part modeling and GD&T.
Having good expertise in Product design leading activities including Project involvement, Quality checks before deliveries and Co-ordination with onsite coordinator.
Preparation of 2D & 3D Method Plan using Catia V5, V6& NX 10, AutoCAD.
To be decide optimum process planning for BIW part for stamping.
Involved on Surface modeling (Shape Modeling) Design phases.
To Be analysis for BIW part in tryout stage for any concern.
Having good knowledge on the sheet metal manufacturing processes and also on the sheet metal machining processes.
Ability to research and solve design issues, with strong analytical and problem-solving skills.
Hands on experience in die Design of Automotive BIW part (Draw die, Trim die, Restrike die, Flange up & down die, Pierce-cm piercing die, cam trim die.
To developed surface in auto-form analysis software to check feasibility.
Having knowledge of PLM uploading.
Having Good knowledge of Part Che-king Fixture design.
Having Good knowledge of Transfer Die Process

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