• Gender: Male
• Age: 45
• Designation: Executive
• Highest Education Level: Diploma
• Current Gross Salary: INR  350000 /Annum
• Expected Gross Salary: INR  500000 /Annum
• Preferred Country: India, Finland, Malaysia, Singapore, Thailand
• Preferred Location: Anywhere
• Work Experience: 20.7 Year(s)

Education

Diploma in Tool and Die Making (DEP) from NTTF Technical Training Center Bangalore in 2004 - 2006
Industrial Training from NTTF Industries Ltd Vellore in 2001 - 2002
Certificate in Tool and Die Making from NTTF Technical Training Center Vellore in 1999 - 2001
PDC from Mar Thoma College (Calicut University) in 1998 - 1999
SSLC from N.S.S High School (Kerala State Board) with 1st class in 1997 -1998

Skill Sets

A result oriented professional with over 8 years experience in Manufacturing & assembly of Injection Moulds and Press Tools, Process Planning, & Tool design.
Currently designated as Tool and die maker.
Adapt in managing operations involving design & manufacturing.
Proficient in manufacturing of Injection Moulds, Press Tools and fixtures for automotive plastic parts, process planning, electrode planning for ease of manufacturing.
Hands on experience in AutoCAD 2005 - Detailing.
Ensuring compliance to quality standards ISO 9001:2000 & maintaining all related documents.
Foreseeing tooling issues and taking corrective and preventive action to avoid the same.
Effective communicator with strong leadership to liase with relevant department and support mass production.
A good and better exposure in using AutoCAD for tool modification and design related concerns.

Work Experience

Mould Maker
June 2011- May 2012.
Company Profile: Tool and Die makers

Tool Maker
May. 2010 - Feb. 2011
Company Profile: Exporter and manufacturer of moulds, dies, die sets, press tools dies and injection moulds

Skilled Tech
Sept. 2006 - Aug. 2009
Munivac Sdn. Bhd. Malaysia
Company Profile: manufacturer of high precision engineering plastic injection molding component

Focus on Tool Maintenance:
Reverse Engineering and manufacturing of Tool inserts under situations like -non availability of Tool drawing in case of Transfer Tooling.
Experience in assembly & maintenance of various type of Hot Runner System. (HUSKY, Mould Master, YUDO, Synventive, M Form etc.)
Knowledge in latest techniques in molding like Cavity Pressure Sensors, Gas
assisted molding (MuCell), Dual injection molding etc.
Familier with Clean Room moulding process (For Medical parts)
Liaise with Production for Tool improvement to meet the targeted productivity and also improve productivity by programes like CIP (Continual Improvement Programme).
To settle Tool related issues in urgent situation (temporary solution) to meet urgent production delivery, and to fix the tool with Permanent solution for future.
To liase with Quality Control Dept, in case of dimensional or cosmetic issues for plastic products, and to settle the issues within customer requested spec.
Liaise with vendors and/or sub-contractors, for all subcontract work to be in its best quality as per requirement.
Help to manage all Tool room Technicians and give guidance where needed and to plan manpower schedule for all tool room activities by time to time reporting with Tool Room Manager .
Hands own experience in using conventional machine like Lathe, milling m/c, grinding m/c. And Non Conventional m/c likes EDM Sparking.
Documentation work for insert stock list and follow ISO procedure to introduce and amend formats.

Tool Maker
May 2005 - July 2006
Sujay Engineering, Bangalore
Company Profile:

Tool Maker
April 2002 - April 2005
Samtech Moulds And Tools Pvt. Ltd. Bangalore
Company Profile:

Focus on Tool Manufacturing:
Interpretation of Tool drawing and providing adequate instruction for process
planning.
Machine selection, man power allocation and planning schedule to complete Tool Assembly within announced lead time.
Final touchup (machining work) on the inserts during first assembly of molds.
Attending First trial and all follow up action for dimensional correction, and required modification of the part as per Customer requirements.
Trouble shooting during the mold testing stage along with Process Engineer.
Representing Tool Room for discussion / meeting along with Customer, Product Designer, Tool Designer and CAM Engineer during each developing stage of project completion.

KEY CUSTOMER HANDLED
MEDICAL CUSTOMERS: BAXTER, AMO, STRYKER, TPL, HLL.
CONSUMER PRODUCTS: HP, SCHNEIDER ELECTRIC, GE ELECTRIC, TOTO.
AUTOMOBILE PRODUCTS: VALEO, BAJAJ, MARUTHI.

CORE COMPETENCIES:
Process Planning:
Overseeing process related tasks for proper process planning related to tool manufacturing.
Optimizing man & machine utilization for tool room activities to achieve pre set targets.
Interpretation of Tool Design and process part by part follow up for machining and man power utilization

Technical Skills:
Handsown experience in Conventional and Non Conventional Machines.
Handsown Experience in fitting and matching of critical inserts.
Trouble shooting molding issues.
Reverse Engineering, design and drafting of inserts under situations.

Quality Assurance:
Ensure quality of each machining operation, completion and acceptance of job after sub contract work.
Liaise with Venders to achieve the quality of inserts within specified tolerances by giving appropriate instruction for machining.
Handsown experience is using measuring equipments like Trimos, Smart Scope, Tool Makers microscope, Height Master.
Maintain the quality and precision of inserts by inspection.

Future Goals

To pursue a career in an organization with conducive atmosphere were I could take up challenges in Tool Manufacturing and Maintenance.