Ref. No. : CA - 25737 - (Production - Calendering – with 23.9 years in Plastic Industry)

Education

PGD-PPT From CIPET Chennai, in 2002 with 74%

B.Sc From Utkal University, Bhubaneswar, with 64%

12th From SG College, Jajpur, with 55.5%

10th From NR ADM High School, Kendrapara with 54.13%

Skill Sets

Process Improvement/Innovation
Resource Allocation & Mgmt.
A good Team Player
Quality Adherence & Control
Operations Management
Business Research and Data Analysis
Procurement/Inventory Mgmt.

Productivity Planning
Material Planning
Manpower Supervision
Customer Relationship Management
MS Excel & Word proficiency
Team/People Management
Training & Mentoring

Work Experience

Process Associates
Since Feb 2013
Company Profile: Leading Petrochemical And Chemical Manufacturing Company.
Job Profile:
Reporting to Manager
Looking after Production on XLPE and SC line with good quality product having least waste generation during line running.
Proficiency in analyzing the customer needs, finding out the customer issue and proposing solutions when needed
Promptly take action during abnormality in operation or quality.
Follow Current company best practice standards for safe and effective plant operation.
Participate in Monthly cleaning activity for high quality XLPE product
Spearheading a Team of 5 members those support plant operation
Imparting training and mentoring team on process, assisting them on training.

Sr Section Manager
Jul 2012 to Feb 2013
Company Profile: Leading Manufacturer Of Micro Drip Irrigation System, Product, Drip Tape.
Job Profile:
As Section Manager looking after Production on each line for excellent quality product with least waste generation.
Proficiency in analyzing the customer needs, finding out the customer issue and proposing solutions when needed.
Spearheading a team of 15 members for plant operation.
Motivating Team to handle production in Efficiently in competitive environment for both their personal goal and business goal.
Track team performance and KPIS, looking for efficiency gains by regular monitoring.
Monitoring the budget allocation and effective utilization of resources human, information, data, etc.
Imparting training and mentoring team on process, assisting them on escalation, monitoring the process and team through various measurable metrics.

Day Coordinator Compounding
Nov 2009 to Jun 2012
Company Name : Mytex Polymer India Pvt. Ltd.
Job Profile :
Reporting to GM Operation
Erection and commission of JSW twin screw extruder.
Get operational training from JSW team for how to operate JSW weight loss feeder during normal operation and abnormal operation.
Trained operation shift leader and operators on JSW machine operation and maintenance.
Daily work on material balance, production planning on each line as per requirement from PPC.
Production data enter in EMPRO system.
Given 5S and Kaizen Training to New Employee.
New Vendor development for plant consumable spares parts.
Given safety refresher training to associates as per company standard.
Scheduling refresher training to associates and Team leader
Taking Trial on as per customer requirement.

Senior Supervisor Compounding
Apr 2006 to Nov 2009
Company Name : E.I Dupont India Pvt. Ltd.
Job Profile:
Successfully completed the orientation program and gained a clear understanding of the operations and functioning of departments/sections involved in Nylon and Polyacetal manufacturing.
Responsible for overseeing, that the production target is achieved with acceptable quality i.e. grade color, packing and specification required by the customer.
Gained Proficiency in MS office Package like Excel and Word and performed calculation like OEE (Overall Equipment Efficiency), yields and other production related data.
Shift Handling: Working as per DuPont Safety Standards. Core Values and Ethics.
Lead with a Team of Mechanical, Electrical & Process for smooth running of plant.
Work among the subordinates and measuring them for optimum utilization.
Trouble shooting as per SOP. If found any variation in process then immediately contact with global online team for solution.
Production data management like In-Process testing (MFI, Ash Index, TEF, Melt Viscosity, YI/LI, NUPS, 50-pellet counts etc.) for better process control and production and quality data entering in LIMS and ACISS.
Control waste product and scrap generated during process.
Providing training to contract employee on DuPont Standard like Safety, Core Values, Ethics, and Valuing People in shifts .
Working in production management system (5S, Kaizen, Six Sigma, etc.)
Thorough knowledge on compounding of Nylon 6and 6, 6(filled and unfilled), Polyamide (unfilled).

Achievement/Implementation at E.I DuPont
Awarded for Best Team, for 5S and Asia-Pacific Leadership Award for Yield improvement in Zytel resin.
Implemented on line salvaging system for off spec. production.

Assistant Officer
Aug 2004 to Apr 2006
Company Name: Bhansali Engineering Polymers Ltd.
Job Profile :
Reporting to Manager
Production monitoring on each line allocated.
Distribution of work among the assistants and measuring them for optimum utilization.
Online trouble shooting in order to minimize a rejection.
Co-ordination with other department (QA/FGS/RM for better process control.
Deciding action plan to salvage waste and scrap generated during process.
Providing training in different areas to meet the production target with optimum quality.
System implementation (ISO 9001:2000, SAP R/3)
Compounding and Blending of ABS polymer of different grades with different color.
Implemented 5-S activity and maintained housekeeping.

Production Engineer
Feb 2004 to Aug 2004
Company Name : Shree Rama Multi-tech Ltd.
Job Profile :
Reporting to Manager
Looking after Production on blown film line and multilayer coating.
Establish in-house contact with each department for smooth operation of plant with minimum waste.
Trouble shooting the line during abnormality.

Production Engineer
Aug 2002 to Feb 2004
Company Name : Alpha Foam Ltd
Job Profile :
Reporting to Manager
As Production Engineer looking after production on sheet extrusion line, vacuum forming line and foam line.
Online salvage of scrap during operation.
Make recipe for different sheet grade material production as per production.
Visit customer premises to solve the complaint.
Monitoring the budget allocation and effective utilization of resources (human, information, data, etc.)

Exposure To Techniques/procedures
JSW Twin screw extruder, W& P Twins screw extruders, Berstorff Extruder with multi feeder, auto conveying and packing system, Buss Kneader.
High speed mixer, tumbler mixer, and kneader.
Knowledge on K-tron feeder, JSW weight loss feeder, Bra-Blender.
Air conveying systems, Material handling devices and equipment’s.
Knowledge of all plastics processing methods (Especially compounding).
Knowledge of all plastics testing/ characterization methods.

Professional summary and skills:
Experience in Management, Operations, Production, Safety, Systems, Quality Assurance, Planning, in Polymer compounding and plastic downstream manufacturing Industries
Proficient in processing, strict adherence to OE(Operational Excellence), ISO 9001 Quality Management systems, ISO 14001 Environment & ISO 18001 Safety Management systems, TS:16949 system, and 5S, Kaizen, RCA, KPI.
Handled Production, Operations, Quality Assurance, plastic processing, packing lines in various polymer RM Industries
Passionate about Operation Management, People Management, Training&Development, Management System & Policy Implementation.
Application of concepts like productivity, utilization, OEE, SLE, kaizen, TPM, workflows, line balancing, Yield, ERP etc.
Successfully managed in shop floor production environment, man-managerial issues
Good organizer, Team Leader, Motivator,Good learner, Team player, good communicator, Problem solver. Flexible for any environment
Effective resource planning/optimization, focusing on waste reduction, enhancing productivity and profitability.
Outstanding communication skills, verbal as well as written coupled with exceptional presentation skill gained.
Strong team builder with proven ability to motivate team members towards achieving production targets. Excellent client management skills innate to build strong, lasting and mutually beneficial relationships.

Future Goals

Plastic Engineering professional and willing to be a great contributor to your processing industry and new projects. Seeking a challenging position as polymer compounding engineer to produce high quality product as per customer requirement which result in customer satisfaction, intern helping me learn and grow together with the organisation.

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