• Gender: Male
• Age: 38
• Designation: Executive
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 19.6 Year(s)

Education

Mechanical Engineering From Institute Of Mechanical Engineers India, Mumbai, in 2010

Certificate (Tool & Die Making) From NTTF, Bangalore in 2004 with 73%

S.S.L.C Kerala Govt. in 2001 with 80%

Skill Sets

Handling tool room activities
Design & manufacture of press tools, molds, jigs& fixtures  
Development of new products
Organizing & Planning
Quality and Performance Improvement
Troubleshooting of Dies & Molds
Cost Estimation
Familiar with KAIZEN, 5s & Kanban systems
OEE Calculations
Preparation of FMEA

SKILLES ACHIEVED 
Able to design injection molds, press tools, compression molds, transfer molds, electrodes, and die casting dies.
Able to manufacture molds, press tools, jigs & fixtures & die casting dies.
Troubleshooting of dies 
New product development
Giving instruction to operate  all types of conventional machine tools.
Working on EDM spark & wire cut.
Electrode planning and manufacturing.
Experience of using  Precision Measuring Instruments like Nikon Profile Projector, Toolmakers microphone, trimos and various other measuring instruments.
Process Planning for all operations& Organizing , Specially for tooling, molding machine, and press machine.
 5s activit

Work Experience

Tool Room Executive & Tool Maintenance Executive.
Since Sep 2010
Company Profile: Manufacturer of Compression & Injection Molds Inserts And Spares, Jigs, Automation Fixtures etc
Electrode Planning
Job Profile:
Handling The Tool Maintenance And Technology Planning Department.
Designing Of Compression & Injection Molds Inserts And Spares, Jigs, Automation Fixture, Press Tool Parts
Electrode Planning
Development Of Molds Plastic Components & Tools For Sheet Metal Component & Assembly Fixtures From Vendor.
Supervising Mold Manufacturing Team & Tool Maintenance Team (Compression & Injection Molds, Press Tools)
Giving Instructions For All Conventional Machine Tools
Helping To The Production Dpt For Increasing The Productivity.
Supervising Of Hydraulics And Mechanical Machine Maintenance Team.
Maintenance Of Press Tools ,Compression &Injection Molds,

Development Works Done:
Modified Old Automation Mcb Thermal Testing Turn Table And Running Successfully.
Started Mold & Press Tool Maintenance In In-house Tool Room.
Developed Die Maintenance Dpt By Implementing New Layout In Tool Room.
Continuous Improvement Done In Tooling And Automations.(CIP).
Cost Reduction Has Been Done By Doing Proper Costing.
Have Done The Development For Isolator parts Development & Die Development
Developed Automatic DeFlashing Machine For MCB Housing & Cover.
Developing Thermo Set Injection Mold For MCB Housing & Cover Family Mold.
Developing New Progressive Tool Of Magnet Yok For MCB
Designed Developed Press Tools (HSS & Carbide Tools) For MCB Arc Plate.
Cold Sprue Designed & Implemented For DMC Injection Mold (MCB Cvr & Hsg) To Reduce Material Wastage And Cycle Time.
New Project Component And Tool Developed (Isolator)
Floor Lay Out Designed.
Manual Operation Converted Ton Automation.

Tool Room Incharge
Oct 2007 To Aug 2010                              
Company Profile: Manufacturer of Injection Molds, Jigs, Fixture, Press Tools
Job Profile : 
Designing Of Compression & Injection Molds, Jigs, Fixture, Press Tool
Electrode Planning 
Giving Instructions For All Conventional Machine Tools And Edm Machine Operator.
Supervising The Manufacturing & Mold Maintenance Team (compression & Injection Molds)
Helping To The Production Dpt For Increasing The Production.
Helping To The M/c Maintenance Dpt.
Interact With Customers Regarding New Developments. 
Designing & Manufacturing Of Fixtures For Electrical Switch Gear Assembly Line.
New Component Development.
Interacting With Customer (Larsen & Toubro Ltd, Phoenix Mecano India Ltd, ABB Ltd, Nirlep Appliances Ltd)

Development Works Done:
Designed And Manufactured Compression Mold Insulator For Ge Electricals USA.
Designed And Manufactured Crimping Tool For Nirlep Appliances Ltd.
Maintenance Of Compression & Injection Mold Of Larsen & Toubro Ltd.
Maintenance Of Injection Molds Of Abb Ltd.
Maintenance Of Compression Molds Of Phoenix India Ltd.
Maintenance Of Compression & Injection Mold Of Ge Electricals. 
Manufactured Fixture For Assembly Line L&t Starters

Tool Devemopment Engineer
Jan 2007 To Nov 2007.
Company Name : Klassic Wheels Pvt. Ltd
Job Profile : 
Involve In Activity Of New Product Development.
Resource Planning For New Product Development.
Close Look With Design & Development Of Product & It’s Tooling For Submission Of Documents To Customer.
Worked In Development Activities For New Product In Co-ordination With Design & Development Department.
Worked  Lot Production Of Product By Interaction With Manufacturing Department.
Preparation Of Estimation Sheet And Feasibility Report.
Preparation Of Product Realization Process Or Apqp
Preparation Of Process Plan.
Preparation Of Fmea (Or Dfmea).
Application Of Apqp, Fmea.
Design Of Jigs & Fixtures, Press Tools.
Design Of Gauges For Various Application & And Modifications Of Tool.
Machine Design As Per Product & System Required.
Product Costing & Tooling Costing.

Development Works Done In Kwpl:
Rear Fork, Handle Bar, Side Stand For “Yo” Electric Bike.
Engine Frame Assly & Suspension Arm Assly For Piaggio & Mahindra.
Wheel Rim Assly For Piaggio Ape & Mahindra Alfa.
Wheel Rim Assly For Tata Ace.
Wheel Rim Assly For Yo-bike.
Wheel Rim Assly For Honda Aviator. 
Hand Rest Assly For Tata Indigo.       

Tool Room/maintenance Engineer.
Aug 2006 To Dec 2006                                 Company Name : Thriam Polymers Pvt Ltd         
Job Profile : 
Design And Manufacture Of All Low Cost Tooling.  
Giving Instructions For All Conventional Machine Tools
Electrode Planning And Manufacturing.
Maintenance Of Compression Molds.

Trainee Tool Room
Aug 2005 To July 2006.              
Company Name : Larsen & Toubro Ltd 
Job Profile : 
Undergone Training In Tool Room Department. Understood The Basic Procedures Of A Commercial Tool Room, And Got Exposure In Tooling Maintenance And .Got Good Exposure In Process Planning, Inspection. Got Good Exposure In Handling Of Conventional M/c, Etc.
Trouble Shooting On Press Tool Dies During Production, Die Set Up In Presses
Inspection Of Die Elements And  Products

Areas On Interest      
To Involve Deeply Into The Design Of Injection Molds And Press Tools.
Learning Of Different Software’s Related To The Field.
Manufacturing Of The Mentioned Above.
Analysis & Trouble Shooting Of The Various Problems Related To The Above Mentioned.
Cnc Programming.
Development Of New Products.

Extra Curricular Activies & Meritorious Achievements:
Played For Inter Unit Football Tournament.
Participated In The Unit Quality Circle Competition.
Vice Caption Of Football Team In The Final Year Of Nttf Training

Projects Done In Final Year Of NTTF:   
Manufactured Injection Mold For Tata Indica Car’s Ac Knob Blower Switch.
Manufactured Gang-bending Die For Toyota Coraola Car’s Door Lock .
Manufactured Two Hand Injection Molds.
Manufactured Progressive Die.
Manufactured Tool Bracket Rear Bumper For Toyota Innova

Future Goals

Growth