Ref. No. : CA - 19022 - (Maintenance and Service - Mechanical – with 15.6 years in Plastic Industry)

Education

Post Graduation Diploma in Rubber Technology IIT Kharagpur in 2011 With 57%

Diploma in Plastic (Polymer) Technology From Govt. Polytechnic College Kota (Raj.) in 2005 With 69%

H.S.C (PCM), From Board of Secondary Exam AJMER in 2000 With 52%

S.S.C From Board of Secondary Exam AJMER in 1998 With 64.46%

Skill Sets

Diverse functional expertise in managing production operations to accomplish the set targets and introduce new systems for enhancing efficiency and revenues.
Demonstrated professional excellence in planning, scheduling, monitoring, execution and managing of Shifts without incidences of time/cost overruns.
Additionally accented with techno-commercial skills, material management, quality management and safety measures while performing with cross-functional skills and ensuring timely deliverables within pre-set cost parameters; an adept team player capable of leading and motivating multi-skilled workforce.
Professional competencies in mobilizing and judiciously managing resources with structured inputs in the domains of project planning, designing, scheduling and monitoring to ensure project accomplishment within defined time/cost parameters.

IT Skills:
WINDOWS 95 & 98 & XP
SAP (4.7 version)

Work Experience

Asst. Officer
Since May 2006
Company Profile: Tyre manufacturing Company- manufacturer of Truck, Passenger, LCV, Farm and Passenger Radials Tyres.
Job Profile:
Product Audit - Product weight consistency, dimension appearance, final product inspection, cut tyre analysis and hardness analysis.
Process Audit - Workstation audit (mixing, calendaring, extrusion, building, curing etc.), component weight study, capability study, green tyre rating, trade rating, report preparation etc.
Ware House and Dispatch – Packing requirements, lot inspection & certification etc.
Tyre, Tube & Flap Inspection – As per procedure
Good Knowledge of Cured Tyre / Tube/ Flap Defect & Service Failed Tyre (both Radial & Bias Tyre), and also knowledge of in process on Shop Floor.

Production & Maintenance: - (Retread Plant)
Primarily accountable for handling production of Outsource mixing/Extruder/ Curing press/ 2 Roll Calendar (For cushion gum)/ Acten wire brush buffing machine/packing/.
Accomplished responsibility for monitoring & controlling the production/quality in shift.
Entrusted with the task of monitoring the Overall Equipment Efficiency (OEE) of the production machines.
Adept in Distribution of workload to operators in order to achieve daily production target.
Actively involved in production planning & control, Rework & Scrap Handling.
Deputed as Area leader of SIP (small improvement project) & Material Handling Equipment (MHE) Repairing, Maintain work.
Effectively arrange and monitor operators operating activities and make sure that the Production Plans are fulfilled.
Take training about TPM, Customer First & Supervisory Development.
Actively involved in production planning & control, internal auditing as per ISO standards, inventory control, cost/rework/rejection reduction actions and MIS
Involved in managing TPM, KAIZEN, and 5S activities and for executing various Maintenance Practices for dynamic manufacturing operations on shop floor.
Successfully Increased Production by Decreasing the Down Time.
Set up quality and maintenance management systems to optimize operational productivity; responsible for daily quality analysis, production analysis, reporting and documentation.
Judiciously deploy manpower, machines and material resources to achieve defined production targets effectively and efficiently.
Implement good manufacturing practices and generated awareness among the workforce thru’ periodic counseling sessions.

Outsource Mixing:
Looking outsource mixing of J K TYRE i.e. raw material handling, formulation of mixing, quality of mixing, fly loss calculation, re-consolation of raw material, good communication with vendor and company, dispatch of final mixed compound and all activity of outsourcing.

Knowledge Of
ISO – 9001
ISO – 14001
TS – 16949
AQM – Apex Quality Manual
DQM – Department Quality Manual
SIPOC, CFC, 5S, Problem solving tools
Quality Management system, QC tools

Engineer
April 2005 to April 2006
Company Name: Friends Engineering Works
Company Profile: Industrial Equipment, Mfg. Supplies & Maintenance Work / PVC & FRP Molding & Un-molding Product (mfg. Tank, Tray Chemical & other purpose Equipment.)

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