• Gender: Male
• Age: 37
• Designation: Executive
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 19.3 Year(s)

Education

Diploma In Mechatronics Engineering [DMX] From Government Polytechnic College Chennai, in 2006 with 67%

S.S.L.C. From Nehru Govt Boys Higher Secondary School Nanganallur, Kanchipuram in 2003 with 85%

Skill Sets

 I have mainly involved in the Maintenance and Service field that comprises Injection Molding Machine With Robot, And Utility Chilling Plant, cooling towers, compressor, generator etc

PLC  in Mitsubishi and AB and Siemen’s S7 PLC
Training in Hakko Touch screen.
Auto cad 
MS Word & MS Excel, MS power point.

Work Experience

Maintenance Technician
Since Jul 2014
Company Profile: Manufacturer of Water, juice & soda bottle, Pill bottles caps Flip caps & closures Cosmetic Caps Wide mouth caps & closures Dispensing caps Pharmaceutical Bottle caps. Enclosures and covers molded case circuit breakers wiring accessories Switches Fan housings and blades Cable glands and conduit couplings Industrial plugs, sockets and connectors Gang boxes lighting Components Pilot device.
Job Profile:
Commissioning & start up activity and Maintenance the Haitian MA series and IA series (china) 120 ton to 1600 ton (around 76 machine’s) and Milacron, Electron model (all electric, China), 110 Ton to 450 Ton machine, and Pet all IBM machine from 250 to 800 and also Uniloy EBM machine from 600 and 800 ton.
Commissioning & startup activity and Maintenance of SEPRO robot 3 axis.(IVth generation)
Commissioning & start up and Maintenance IES Chiller (700 TR) (Canada) and Air compressor Atlas Copco (GA 160 & 250 GA and ZR 250).
Maintenance the Shini conveyors and MTC.
Maintenance the Hot runner controller system for Husky (altanium matrix model), and Fast heat, and also resource rigidity).
Commissioning and Maintenance the MSK packaging & Wrapping machines.
Commissioning the material air dryer system.(dry air)
New implement exposure about plant electrical modification as per the production team requirement

Technical Exposure:
Hands on experience of Milacron (all electric) and Haitian injection molding machines, and also Uniloy EBM and Pet all IBM machines. And also SEPRO robot for trouble shooting Electrical & PLC and troubleshooting the hydraulics and pneumatics systems.
Trouble shooting the KEBA and B & R and Allan Bradly (RS logix) PLC systems equipment. And also encoder ZERO position set at KEBA Servo drives.
Trouble shooting the IES chiller systems for electrical (transducer, sensor, flow valve, and Oil heaters and auxiliaries pumps and condenser fan motors) and mechanical (checking the periodically for circulation pump alignment and monitoring the vibration).
Trouble shooting and adjust & monitoring the process parameters setting’s in ATLAS COPCO air compressor’s. (GA160, GA250, ZR250).
Trouble shooting and maintenance the 4.16 kV, Motor control circuit (MCC) panels and Switch boards.
Maintenance activity of 34.5 kV transformers’.
About Knowledge in LTT.
Driving know about PIT. (Forklift, boom lift, scissor lift).

Department monitoring and activities:
Maintain all machine breakdown detail’s and updated the report’s and m/c history cards.
Planning and scheduling the machine preventive and predictive maintenance.
Conditional monitoring and daily basis auxiliaries’ readings are updated. (Chillers, pumps, machines).
Planning and scheduling the machine & utility’s and mold maintenance.(daily, Monthly, Quarterly, annual maintenance).
Making the monthly breakdown details and monthly adherence report for MRM meeting.
Evaluate and making the report for outsource servicing.(HVAC systems).
Machine spare parts are stock maintain.
Major machine breakdown or some modification on machine side, online contact with Machine maker.
Planning and scheduling the monthly shift roast for Maintenance team.

Maintenance Engineer - Maintenance
June 2013 to Nov 2013
Company Profile : Manufacturer of PET preforms and cap (closures) for mineral/drinking water Bottling company. Product’s aew Pet preform (11.5gm, 12.8gm, 13.5gm, 15.8gm, 17gm, 28gm, 32gm)and cap closure (1.77gm)
Job Profile : 
Maintenance the SIPA PPS (Italy) (330 ton) fully automatic machine, Husky hy-pet with coolpix (300-ton), Husky hy-cap fully automatic with cap closure testing machine (225-ton), Netstal Elion fully automatic with cap closure testing machine (220-ton) machine’s.
Maintenance Chiller Carrier (126TR and 149.9 TR) (USA) and Trane, green box, and Compressor Atlas copco (GA 45 ff).
Maintenance the husky material conveying systems, Metal separator(S+S)(German)
Dehumidifier, centralized A/c system (Hitachi, York, carrier).
Maintenance the IMD cap closure testing machine’s.(IMD Inox Line Model)
Maintenance the husky hot runner’s system,(Altanium matrix model)
Maintenance the various range of mold Sipa preform mold (96 cavity’s) husky preform mold (72 cavity), corvaglia cap closure mold(48 cavity’s)

Technical exposure:
Hands on Experience on Sipa (pps), husky hy-pet preform injection molding machines and husky hy-cap, netstal cap closure injection molding machine. For trouble shooting the Hydraulic & Pneumatic systems. And Electrical and PLC systems.
Trouble shooting the electrical (drive systems, limit switch, relays, sensors, safety light barrier systems, pressure transducer, and PLC electrical wiring (Siemens S7, PNOZ safety relay’s,)
Hydraulic and pneumatic system’s valves and cylinder’s servicing and repairing. (Moog, rexorth, tokimec, toyo, and etc,)
Trouble shooting and AMC servicing the chiller’s for top up the gas and oil.
Trouble shooting and AMC servicing the compressor.(air exhaust fan blower wheel balancing checking).
Over haul Servicing the Sipa mold (96 cavity’s) and husky mold(72 cavity’s) and as per production plan changing the core, cavity’s & neck ring’s, and valve stumper, Checked and changing the hot runner and manifold heater’s.
Over haul servicing & maintenance the corvaglia cap closure mold (48 cavities).and as per the production plan changing the cap closure mold.
Annually doing the chemical water flushing with all system’s water line.
Machine wise annually oil flushing.

Department monitoring and activities:
Maintain all machine breakdown detail’s and updated the report’s and history cards.
Maintain the all mould history cards and report’s updated.
Planning the mold change over details.
Planning and scheduling the machine and mold preventive and predictive maintenance.
Conditional monitoring and daily basis auxiliaries’ readings are updated. (Chillers, pumps, machines).
Planning and scheduling the machine & utility’s and mold maintenance.(daily,
Monthly, Quarterly, annual maintenance).
Making the monthly breakdown details and monthly adherence report for MRM meeting.
Evaluate and making the report for outsource servicing.(chiller’s, centralized A/c,).
Machine spare parts are stock maintain.
Planning and scheduling the monthly shift roast for Maintenance team.

Shift Engineer
Feb 2012 to Feb 2013
Company Name : Poly Tank Ghana Limited 
Company Profile: Manufacturer of Plastics & other products. Leading rigid packaging, it’s product of thin wall Container and Crates, bucket, bath tub, preform Molding, and gallon’s pet blow Molding
Job Profile : 
Maintenance injection molding machines.(sumitomo 75 ton to 260 ton),(husky 225 ton -500 ton),(Jet master 178 ton -468 ton).Ferromatic Milacron (660-ton)
Maintenance of utility’s section.in pivon chiller’s (125tr), and elgi & IR compressor, and pivon material conveying systems. And pivon dehumidifier.
Maintenance of Cummins generator.(900 amps).
Working in transformer (11 kva) and ACB panel and main Current transformer.
Maintenance of printing machine’s.(Vandam(Holland make,)(kase (u.s.a).
PLC Siemen’s S7 software installation and editing and troubleshooting.
Maintenance of all hydraulic system’s
Installation of sumitomo machine’s

Technical exposure:
Hand’s on experience on sumitomo, Husky(hylectric), Jet master, Ferromatic Milacron(omega).and pivon chiller,elgi & IR compressor,(mechanical and electrical)
Knowledge about hydraulic systems, and servicing the (directional control valves and propositional control valve’s, mold clamping hydraulic cylinder, injection unit hydraulic cylinder. Hydraulic pressure (180 kgf/cm2).
Knowledge about PLC wiring trouble shooting.(timer,counter,relay).

Department Monitoring and Activities’: 
To maintain the Machine breakdown report’s.
To reduce the machine breakdown time and increase the production efficiency.
Planning & scheduling the preventive and annual maintenance on the machine.
Conditional monitoring the utility’s. (Chiller, DG, compressor, dryer).
Stock Maintain the machine spare parts.
Streamline operations to improve productivity and plant efficiency.
Reduced manpower with increased quality output.
Better inventory control resulting savings

Maintenance Technician
Nov 2010 To July 2011.
Company Name : Falcon Technologie’s International Llc
Company Profile : Leading Optical media Manufacturing company. product’s are BD-R, CD-R, DVD-R.
Job Profile : 
Troubleshooting and Maintenance Of the Machine’s
Injection molding machine maintenance.
General Maintenance And troubleshooting of Material conveying (Pivon)System’s.
Troubleshooting of AC drive’s DC drive’s Piconet, robo cylinder, Cam positioned.
Development, troubleshooting and maintenance of relay logic control circuit using various contactors, timer’s, counter’s and different type of digital controller’s i.e, Vacuum switch’s pressure switches and process interlocks.
PLC editing and And softwere installation using Mitsubishi PLC program.
Operation and Maintenance Pneumatic systems.
Maintenance of Various type AC & DC motors

Technical Exposure:
Hands on Experience of following DVD production machines.
Kitano (japan), unaxis (Switzerland), global machine’s (japan).
Maintenance Of all electric injection molding (sumitomo 40 ton) & Meiki hydraulic injection moulding machine’s and Yushin robot’s And MTC maintenance.

Department & Monitoring Acticitie’s
Conditions Monitoring of the plant equipment to reduce maintenance down time.
Modification of the machine’s according to process requirement.
To maintain the break down record & chart’s of the different machine’s year, month     & data wise.
Check up the machine’s condition for safety operation,and maintain strict conformance to all applicable health and security regulations and maintain housekeeping at all time.
To give preventive maintenance of damage part’s of equipment.
Planning & scheduling of preventive maintenance, break down maintenance,shutdown maintenance & online maintenance jobs. 

Customer  Technical Support Engineer - Service 
Mar 2008 To Oct 2010. 
Company Name : UBE- India, [UBE Machinery Corporation Limited, Japan]
Company Profile : UBE is a supplier of Large size of Injection Molding Machine, Die Casting Machine and Crushers supplying a vast number of machines to wide range of customer worldwide. 
Job Profile : 
Engineering Erection, Commissioning and Servicing
In Injection Molding/ Die Casting Machine
Engineering Erection Commissioning And Servicing
Preparation of Instrument list, I/O list, material requisition, Instruments layouts, Hook up drawings, Interconnection drawings, Operation and control philosophy Instrument location plan, Cable junction box schedule, loop drawings, function schematics, Inspection and Testing plan. 
Installation and commissioning work of Injection Molding Machine 
[Capacity from 650 to 3150 ton] 
Installation and commissioning of Aluminum Die Casting Machine 
[Capacity from 350 to 2500 ton] 
Servicing Machines related to all Electrical, Mechanical, Hydraulic problems.
Up gradation and modification of Machine as per Customer requirement. 
Conducting Training Program about Machine. 
Machine Sales and Marketing.

Interaction with project management group, Site supervising .
Equipments installation in field and control rooms.
Erection and pre commissioning of the Field instruments, control valves, signal checking turbine flow meters, Field transmitters.
PLC Programming for The System Operation, contractors and client
Attending service call and Machine installation.
Inspecting Machine condition, which is under warranty period.
Making report for machine Installation, Service, annual maintenance and breakdown maintenance. 
All type of Maintenance work like Annual Maintenance, Half Yearly Maintenance of Machine.

Technician.
June 2006 To Feb 2008
Company Name : Visteon Automotive India Private Limited  
Company Profile : Visteon Automotive is a supplier of automotive cooling products and clusters Plastics for Car Front and back Bumpers for vast number automotive supplier for Ford India Ltd.             Job Profile :
Visteon Automotive is a supplier of automotive cooling products and clusters Plastics for Car Front and back Bumpers for vast number automotive supplier for Ford India Ltd.                                                                                   Technical Knowledge About Hydraulics And Pneumatics:
Trouble Shooting Of Hydraulic Power pack System’s, Such As Flow Control  Valve’s, Pressure Control Control Valve’s, And Directional Control Valve’s, And Servicing For Hydraulic Cylinder To Changing The Seal Kit’s  And Servicing Pneumatic Cylinder, hydraulic oil filters and Filter Regulator Lubricant Unit (FRL) Trouble shooting Hydraulic motors and pumps. I have Handling & Maintenance hydraulic Pressing System’s.

Technical Knowledge About Electrical And Electronic:
I Know That Electrical Trouble Shooting, Such As Contact Relay, contactors, megnatic switchs, and Rectifier’s then Checking The Transformer For 440 VAC, checking baterys (12 to 48 volts) capacity
Trouble Shooting Of Electrical Wiring, and motors such as 3 phase AC and DC motors. 

Technical Knowledge About Mechanical Drives
Trouble shooting and repair of gear transmission, belt transmission, bearings, linkages, steering linkages, springs, pulleys, Over haul automobile hydraulic brake system like brake shoe replacing, cylinder changing, and seal kit changing.  

Future Goals

To contribute towards the growth of the organization while simultaneously achieving my personal goals and aspiring towards excellence in the field of Electrical & Mechatronics.