Ref. No. : CA - 23958 - (Designers - Dies & Tools – with 18.2 years in Plastic Industry)

Education

Diploma in Plastics Tool & Die Making From Kerala Govt. Poly Technic Collage 

THSLC From Technical High School Calicut Kerala

Skill Sets

Strong knowledge of plastics injection mold design.
Strong knowledge of baby injection mold design.
Strong knowledge of plastics compression mold design.
Strong knowledge Mould manufacturing process.
Strong knowledge inspection process.
Knowledge of tool material selection.
Good Knowledge of plastics materials.

Work Experience

Executive 2 
Since Aug 2015
Company Profile: Is an ISO, TS 16949:2009 organization, Design & manufacturer of all interior and exterior parts of 4 wheeler and 2 wheeler vehicles, customers are BAL, GM, Volvo, M&M, HD, Polaris, Yamaha, Suzuki, etc.
Job Profile:
Initial study of tool design input from product design.
Study of feasibility of tool manufacturing.
Draft analysis of parts.
Design concept preparation.
Parting line creation
3D & 2D tool design using CAD tool Creo-2.0.
3D & 2D electrode design using CAD tool Creo-2.0.
2D drafting of child parts & housing.
BOM creation

Main Tools Done:
Project Title : Injection mold for front fender 
Tool Design Duration : 15 days
Details of skills used : Creo-3, Plastic tool design, tool manufacturing planning.
Customer : Bajaj Auto Ltd.
Scope of project : First time right tool.

Project Title : Injection mold for Faring FR Raw 
Project Duration : 14 days
Details of skills used : Creo-3, Plastic tool design, tool manufacturing planning.
Customer : Harley Davidson.
Scope of project : First time right tool.

Project Title : Injection mold for side cover LH
Project Duration : 15days
Details of skills used : Creo-2, Plastic tool design, tool manufacturing planning.
Customer : Bajaj Auto Ltd.
Scope of project : First time right tool

Project Title : Injection mold for back cover Speedo flap
Project Duration : 17 days
Details of skills used : Creo-2, Plastic tool design, tool manufacturing planning.
Customer : Bajaj Auto Ltd.
Scope of project : First time right tool.

Project Title : Injection mold for air panel inlet RHD
Project Duration : 20 days 
Details of skills used : Creo-2, Plastic tool design, tool manufacturing planning.
Customer : GM
Scope of project : First time right tool

Asst. Manager
Feb 2010 TO April 2015
Company Profile : Is an ISO, TS 16949:2009 organization, design & manufacturer of handle bar switches (Illuminated and no-illuminated), modular switches, front break & rear break switches, Off road switches and  lever & holder assembly, customers are BAL, Piaggio, KTM Austria, Nissin,TVS, Peugeot, Honda, etc
Job Profile : 
Initial study of tool design input from product design.
Study of feasibility of tool manufacturing.
Mold flow analysis of plastic parts.
Dimensional analysis of parts.
Draft analysis of parts.
Design concept preparation.
3D & 2D tool design using CAD tool Creo-2.0. & Unigraphics NX-6
3D & 2D electrode design using CAD tool Creo-2.0.
2D drafting of child parts & housing.
BOM creation.
Tool manufacturing activity planning.
SAP activity.
ISO TS Documentation
EMS & OHSAS Documentation

Main Tools Done:
Project Title : Injection mold for Case for handle bar switch- LH & RH.
Tool Design Duration : 15 days
Details of skills used : Unigraphics NX-6 Plastic tool design, tool manufacturing planning.
Customer : Bajaj Auto Ltd.
Scope of project : First time right tool.

Project Title : Unscrewing mold for HLLM Housing.
Project Duration : 13 days
Details of skills used : Creo-2, Plastic tool design, tool manufacturing planning.
Customer : TATA Motors
Scope of project : First time right tool.

Project Title : Double ejection mold for cap.
Project Duration : 8days
Details of skills used Unigraphics NX-6, Plastic tool design, tool manufacturing planning.
Customer : Bajaj Auto Ltd.
Scope of project : First time right tool

Project Title : Three plate baby plast molds for plunger
Project Duration : 7 days
Details of skills used : Creo-2, Plastic tool design, tool manufacturing planning.
Customer : Bajaj Auto Ltd.
Scope of project : First time right tool.

Project Title : Injection mould for cover HLLM.
Project Duration : 10 days 
Details of skills used : Creo-2, Plastic tool design, tool manufacturing planning.
Customer : Bajaj auto ltd
Scope of project : First time right tool

Other Projects:-
Injection mold for case lower & upper  
Double ejection mold injection for body
Baby plast mold for plunger, sleeve etc.
Three plate mold for case upper.
Compression mold for base.
Injection Compression mold for base.
Progressive tool for terminal large.

Tool Maker.(Junior Engg)
Feb 2008 To Feb 2010
Company Name : General Industrial Controls Pvt Ltd.
Company Profile : Is an ISO, TS 16949:2009 organization, deals with electrical switches  with all design & tooling facilities in house.
They export their finished products in U S A mainly & also in some other countries.
Job Profile : 
Projects Done:
Cover Six Figure mould for redington USA
Housing mold for Amphenol, Germany
3MM Active Pin Lock  mould for Amphenol, Germany
8 Pole Male And Female Connector Mould for Tata Yazaki.
Front And Rear Mould for Deep Sea Electronics, USA.
Retainer Ring Mould for Gojo, UK.
Tower Light Mould For Esbee
Spout Key Mould For Gojo, UK

Tool Maker.(Trainee)
June 2007 To Jan 2008.
Company Name : Mold Tech Pvt.ltd,
Company Profile : Manufacturer all types of plastic moulds sheet metal tool and jigs and fixture. main customers are Wipro, TAFE, Pricol, IFB ect.

CAD Tool
Pro engineer Creo2.0 (Modeling, Assembly, Drafting, Surfacing).
Unigraphics NX-6 (Modeling, Assembly, Drafting).
Auto-cad all versions.

Competencies
Technical competencies.
Team building through training & mentoring.
Well versed of ISO/TS documentation.

Future Goals

Challenging and rewarding upper level position in an organization which will enhance my skill of engineering.

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