Ref. No. : CA - 19161 - (Production - Compounds & Masterbatch – with 14.5 years in Plastic Industry)

Education

BE From Sri Jayachamarajendra College of Engineering, in 2010 with 73.9%

PUC From Marimallappa’s PU College, Mysore With 77.50%

SSLC From Talent High School, Hunsur With 85.60%

Skill Sets

Lean Six Sigma:
Undergoing Lean Six Sigma certification training with black belt project.
Worked on statistical analysis by using MINITAB.
Conducting “Design of experiments” for process improvement and to establish the new process.
Well aware of the concepts of Statistical Process control.

Achievements (Co-Curricular Activities) 
Third Rank at VTU level in Polymer Science and Technology in 2010 Batch. 
Topper at VTU level in 6th Semester.

Work Experience

Specialist in Research and Development
Since Aug 2010
Company Profile: An ISO 9001, ISO/TS 16949:2002, ISO13485, AS9100 Company, involved in the Design, develops & production of complex parts using new emerging technologies with Metal Injection Molding (MIM) as the core Technology. Well known for Automobile components, Medical Surgical Instruments productions.
Job Profile:
Roles and Responsibility:
Material Development.
Identify the Raw material which is suitable for Metal Injection Moulding process.
Processing condition such us compounding, Injection molding, debinding, sintering parameters.
Material property characterization and evaluation of all the material.
Improvement of all previous material properties.
Learnt and independently put to practice in Compounding, Processing, Molding, & Testing.
Currently getting expertise in Metal Injection Molding [MIM] Technology and working in Injection Molding, Capillary Rheometer and Torque Rheometer other polymer testing’s (Mechanical & Thermal testing’s).
Proficient in handling Injection Molding Machine with good analyzing skills.
Established various New testing facilities in Indo-MIM R&D division & stabilized it and there by finding solutions for trouble shootings that occur in manufacturing unit.
Apparent density measurement of powders and binders using gas pycnometer and tap density equipment.
Creating SOP’s for various new & existing test methods.
Working as a Team Leader for some of the Projects in the organization.
Proficient in handling Capillary Rheometer and Torque Rheometer with good Analyzing skills.
Working on PVT Test Analysis in Capillary Rheometer.
Acquiring knowledge about SIX SIGMA and well aware of DOE and other Process improvement skills.
Undergone POKO-YOKE Training and Kaizon events in the organization and applied the skills in working area as a Team Leader.
Working on projects: 
Incharge of compounding department where whole research, development and production of the materials will take place.
Currently working on the process improve and development in compounding.
Analytical Testing for all the binders that we use.
To find out the polymer properties of the binders and material. 
All new material validation and stabilization in the way of find out the polymer well as mechanical properties. Plastic 
Working on the sacrificial Inserts used in the molding.
Improve the quality of materials and control on inventory.
Leading one of the compounding process team from the front in the organization as an incharge.
Working in Product Development sector for the plastic parts that are manufactured in our organization. 
Notable Attainments:
Analysed and set-up the pycnometer, capillary Rheometer and torque Rheometer equipments in the organization. 
Worked on Capillary Rheometer in depth and set-up the quality process for incoming materials by building a team as an incharge.
Developing in-house thermal testing and non destructive testing methods.
Worked on various formulations of metal injection moulding material with the help of torque rheometer and established the same in the organization.
Set-up the basis for Mold Flow analysis by working on PVT testing in Capillary Rheometer.

Trainings/ Events Attended:
Actively worked for “MACRO-08” National Conference on Eco Friendly Plastic and Rubber, conducted by Department of Polymer Science & Technology held at SJCE. 
Attended “PLASTINDIA ’09”, 7th International Plastics Exhibition and Conference” held at Delhi and also attended “GAIL-PLASTASIA-‘10” held at Bangalore.
Project:
Final Project:Studies on PET/ Glass Hybrid fiber fabric composites done for DRDO,    
Bangalore.
Internship project:Study on Physical properties of vulcanized tube by varying butting pressure in splicing machine at MYPOL Mysore

Knowledge Outline:
Polymer 
Thermal and mechanical testing for polymers and analysing the properties for metal parts like hardness, tensile strength, Compression strength, 3 point bend test, impact test as per ASTM and IS standard for final.
Injection molding process selection for new product development.
Ability to attend customer complaints and submit corrective/preventive action reports through 8D analysis.
Failure analysis of components.
Acquired the knowledge of 7 QC tools.
Crystallinity % estimation by DSC analyzer.
Metal forming:
Metal injection moulding and compounding technology.
Technical Capability:
B.E. in Polymer Science & Technology from Sri Jayachamarajendra College of Engineering (S.J.C.E), Mysore and possesses around 3 years of Professional experience in Research & Development field (Polymer: Plastics) with diverse responsibilities including

Polymer Operations 
Serving as a Polymer Engineer in R & D Department.
Inspecting the Incoming Raw materials, testing and analyzing them to control the process and preparing technical reports.
Undertaking rheological analysis of polymers to improve the Metal Injection Molding process. 
Developing materials and process for new applications.
Knowledge on Polymer Compounding, Processing, Moulding and Testing. (Thermoplastics)
Knowledge to handle processing and molding equipments like Twin screw Extruders, Injection Molding machines.
Knowledge to handle Troubleshoots that arise during processing and moulding.
On hand experience on Material Testing (Both Mechanical and Thermal testing’s of Thermoplastics)
Knowledge on ASTM and ISO standards and testing of materials based on these standards. 
Study, create and execute new test methods for unknown and complex components.
Testing, analysis, evaluation and qualification of materials based on properties and applications
Localization of materials which includes identify, develop, analyse and feasibility study for adopting in Indian application. 
Set up capacity and capability for the mechanical testing of metals, composites at external laboratory.
Vendor development and setting up test setup at external laboratories.   
Importance of Safety at Work and Life.
Assigned as Quality engineer in test lab.
Interested to foresee my carrier in R&D and Techno-Commercial stream.

Future Goals

Seeking assignments in Polymer Operations with an organisation of repute.

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