• Gender: Male
• Age: 41
• Designation: Executive
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Work Experience: 18.1 Year(s)

Education

Advance Diploma in Industrial Safety From M.S.B.T.E, Mumbai in 2012 with 74%

B.Tech in Chemical Engineering From Amravati University, Maharashtra in 2006 with 70.5%

12th From Nagpur Board in 2002 with 79%

Skill Sets

PLC mod 30 based microprocessor control system (SCADA) and DCS.
Polymerization, Scrubber, Stripper, Agglomerisation, Flocculation.
Flash dryer, Fluidized bed dryer, Cyclone separator, Belt Filters, Bag filter.
Induced & Force draft fan
Various types of Pumps, Valves, Heat exchanger, Draft fans.
Boiler, DM water plant, Air compressors, chilling plant, Nitrogen plant, Cooling towers.
Designing and working various equipment's. Preparation of P&ID, PFD, Line diagrams, Isometric.
SAP R/3 end user

Comprehensive problem solving abilities, excellent verbal and written communication skills, ability to deal with people diplomatically, willingness to learn, team facilitator and hard worker. Good hand in computers and having fair ease in operation with,
MS-Office
Languages like C, C++, BASIC and dBase.
Internet Savvy.
Diploma in Information Technology under C-DAC, Pune.
SAP R/3

Work Experience

Shift Controller - Production
Since Apr 2007
Company Profile:Manufacturer of ABS (Acrylonitrile-Butadiene-Styrene) & SAN (Styrene-Acrylonitrile)
Job Profile:
Planning, execution and evaluation of various production related activities to ensure uninterrupted quality production with SOP.
Ensure time shutdown and start up of plant. Shutdown job preparation
Timely handover of equipment to service department. Co-ordination with service department to ensure timely completion of job.
Start up preparation and stabilization. Compliance to all statutory regulations. Monitor and ensure compliance in the shifts. Achievement of budget norms. Monitor the norms and guide the team to take corrective measures in the shift.
Carry out leak check and take corrective action. Ensure daily checklists are followed and corrective measures are implemented against the deviation.
Ensure quality of products and Standard operating parameters are followed.
Operating parameters are maintained within the operating range and in case of deviation corrective measure are taken to bring the parameters back to range (troubleshooting)
Safety of plant, equipment's and environment. Ensure safety systems are in place. Ensure Corrective actions are taken against non conformists. Also ensure the offloading of Raw Material & Chemicals would take place smoothly as per production need.
Carrying out maintenance and calibration of equipment's/devices to avoid deviation from actual.
Data processing for SAP, ISO (ISO 9001-2008), Safety records & 5S monitoring.
Issuing of various hazardous and non-hazardous safety work permit for service depts.
Preparation of various reports viz. Prod planning Bar charts, Daily RM/SRM reports, Monthly/Daily Production reports, Daily shift reports, Monthly Breakdown report, Preparation of SOP, Monthly yield report, CAPEX, Raising Plant trouble reports (PTR) etc

Achievements/Modifications/Implementation:
Increase in production capacity by reduction in stripping, polymerization and agglo batch cycle time.
Increase in powder production output through dryer from 1.6 T/hr to 1.9T/hr.
Reduce coagulant consumption by change in recipe.
Installation of dehumidifier to remove moisture from inlet air to dryers.
Reduced the cleaning frequency of reactors.
Team leader of HSO project to use sulfuric acid as coagulant for cost reduction

Future Goals

To be a part of dynamic environment and looking at professional growth by way of harmonizing the organizational goals with personal goals.