• Gender: Male
• Age: 45
• Designation: Executive
• Highest Education Level: Diploma
• Work Experience: 18.4 Year(s)

Education

Diploma in Tool and Die Making (DEP) From N.T.T.F. Technical Training Center, Bangalore- 2004 To 2006

Industrial Training From N.T.T.F. Industries Ltd Vellore-6, in Year 2001 To 2002

Certificate in Tool And Die Making From N.T.T.F. Technical Training Center Vellore-6 in Year 1999 To 2001

P.D.C. From Mar Thoma College (Calicut University)
in Year 1998 To 1999 Discontinued  

S.S.L.C. From N.S.S High School (Kerala State Board) in Year 1997 To 1998 With 1st Class

Skill Sets

3.5 years’ experience in Tool manufacturing plus 5.5 years abroad work experience in Tool Maintenance and Tool Manufacturing
Technical Skills 
Hands-on experience in Conventional and Non Conventional Machines.
Hands-on experience in fitting and matching of critical inserts.
Trouble shooting molding issues.

Work Experience

Mould Maker
Since June 2015
Company Profile: Partnered with several leading cutting tool and machine tool accessory manufacturing companies

Mould Maker
July 2013 To May 2015
Company Profile: Specialises in manufacturing a wide variety of precision moulded plastic components

Mould Maker
May 2012 To May 2013
Company Name: Aura Plast

Mould Maker
June 2011 To April 2012.
Company Name: Venus Tooling Corporation Sdn. Bhd


Tool Maker
Nov 2009 To April 2011.
Company Name: Lakhmi Designers


Skilled Tech.
Sept 2006 To Aug 2009.  
Company Name: Munivac Sdn. Bhd


Focus on Tool Maintenance:
Reverse Engineering and manufacturing of Tool inserts under situations like - non availability of Tool drawing in case of Transfer Tooling.
Experience in assembly & maintenance of various type of Hot Runner System. (Husky, Mould Master, YUDO, Synventive, M Form etc.)
Knowledge in latest techniques in molding like Cavity Pressure Sensors, Dual injection molding etc.
Familiar with Clean Room moulding process (For Medical parts)
Liaise with Production for Tool improvement to meet the targeted productivity and also improve productivity by programes like CIP (Continual Improvement Programme).
To settle Tool related issues in urgent situation (temporary solution) to meet urgent production delivery, and to fix the tool with Permanent solution for future.
To liase with Quality Control Dept, in case of dimensional or cosmetic issues for plastic products, and to settle the issues within customer requested spec.
Liaise with vendors and/or sub-contractors, for all subcontract work to be in its best quality as per requirement.
Help to manage all Tool room Technicians and give guidance where needed and to plan manpower schedule for all tool room activities by time to time reporting with Tool Room Manager .
Hands own experience in using conventional machine like Lathe, milling m/c, grinding m/c. And Non Conventional m/c likes EDM Sparking. 
Documentation work for insert stock list and follow ISO procedure to introduce and amend formats.

Focus on Tool Manufacturing: 
Interpretation of Tool drawing and providing adequate instruction for process planning.
Machine selection, man power allocation and planning schedule to complete Tool Assembly within announced lead time.
Final touchup (machining work) on the inserts during first assembly of molds.
Attending First trial and all follow up action for dimensional correction, and required modification of the part as per Customer requirements.
Trouble shooting during the mold testing stage along with Process Engineer.

Key Customer Handled
Medical Customers: Baxter, AMO, Stryker, TPL, HLL.
Consumer Products: HP, Schneider Electric, GE Electric, TOTO. 
Automobile Products: Valeo, Bajaj, Maruthi, Continental.


Synopsis:
A result oriented professional with over 9 years’ experience in Manufacturing & assembly of Injection Moulds and Press Tools & Process Planning.
Currently designated as Tool and Die – Mould Maker.
Adapt in managing operations involving design & manufacturing.
Proficient in manufacturing of Injection Moulds, Press Tools and fixtures for automotive plastic parts, process planning.
Hands on experience in Auto CAD 2005.
Ensuring compliance to quality standards ISO 9001:2000 & maintaining all related documents.
Foreseeing tooling issues and taking corrective and preventive action to avoid the same. 
Effective communicator with strong leadership to liase with relevant department and support mass production.
A good and better exposure in using Auto CAD for tool modification and design related concerns.

Future Goals

To Pursue A Career In An Organization With Conducive Atmosphere Where I Could Take Up Challenges In Tool Manufacturing And Maintenance.