• Gender: Male
• Age: 47
• Designation: Executive
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 23.3 Year(s)

Education

PGD-PPT From CIPET, Chennai, in 2001.

B.Sc. Chemistry From CBM College Affiliated to Bharathiar University, Coimbatore, Tamilnadu, India, in 1998

Skill Sets

Experience in the areas of Production/Quality Compliance and Operations in Chemical, & Polymer Manufacturing Industry.
Adept in managing large work forces with multinational, multicultural backgrounds and motivating teams to perform above expectations
Knowledge in implementing and maintaining QMS and EMS in large organizations.
Experience in product development, process optimization & control, standardizing production norms & chemical lab practices.
Excellent in troubleshooting and inter-personal skills with proven ability in driving numerous quality enhancement, process improvement and cost savings initiatives during the career span.

Work Experience

Executive
Since Feb 2016
Company Profile: Manufacturer of Solar PV EVA Encapsulate & Back Sheet in collaboration with Adani(Mundra Solar Tech Park).
Job Profile:
Extensively participated in machine commissioning, drawing, understanding of requirement from supplier end.
Conducted Site Acceptance trial / Factory acceptance trial with mutual agenda.

Executive
Oct 2011 to Jan 2016
Company Profile: Manufacturer of EVA Encapsulate film for PV Modules.
Job Profile:
Overall production activity, begins with planning, organizing the raw material, on-line production trouble shooting and QC activity, includes R&D. Handling the QC Equipment like… DSC, Spectrophotometer, Soxhlet for Gel test, Laminator, and Table top Extruder, and final product inspection.
Application oriented training performed in Germany while procuring OEM of Mono cast film extrusion line - Breyer.

Quality Controller
Dec 2008 to Jul 2011
Company Name: Alubond Middle East
Job Profile:
Functioning as a Quality Control for one of the Quality units of M/s. Mulk Holdings FZC (Alubond USA manufacturing Aluminum Composite Panels) www.Alubond.com
Report to the Operation Manager and manage the overall Quality operations as a profit Center delivering targeted top and bottom line outcomes.
Monitor a team of 12, in quality control, ensuring online inspection and final product inspection of every batch completing all work orders on time meeting strict quality standards.
Develop and implement process improvements to reduce wastage's, improve plant availability and control costs.
Testing of all raw material like Aluminium coils, Adhesive films LDPE and Protective films etc….
Coordinates with Sales Team for ensuring customer standards and accurate delivery of products.
Coordinates with Procurement Team to ensure smooth supply of raw materials.
Achievements: Successfully developed a process setting of" Halogen free" Fire retardant thru various trial to achieve fire rated Composite.

Production in charge – (ACP - Processing)
Apr 2004 to Oct 2008
Company Name: Interplast Co. Ltd.
Job Profile:
Functioned as a Production In-charge in processing of Composite panels and handling formulation and color approval; supervising the quality of panels and color-coated aluminum coils.
Processing of Polycarbonate (Lexan XTL grade, Makrolon PC); Special roof top Shed project for Green house with 1mm Sheet with online Thermoforming profile structure, which is fabricated for Green house Shed application. Poly carbonate extents its mach-inability, Transparent, & toughness, architectural glazing, high impact, Flame retardancy, and Optical clarity.
Involved in development as total Team Leader for real production unit.
Reduced the lead time for color matching and tinting by implementing systematical methods of composite manufacturing.
Controlled the excess production of composite panel, to ensure the optimized utilization of compounds and wastage reduction.
Achievements: Successfully developed a process setting self-made ACP Unit by our company, where I contribute various trials and modification suggested and won bonus awards.

Shift in charge
Dec 2001 to Sep 2003
Company Name: Gujarat Petro Synthesis. Ltd.
Job Profile:
GPL endeavored to be the leader in the field of polymer Blends and alloys with Engg. Plastic and commodity resin.
Role 1: machine heating parameters setup and the following combination of modified process carryout against customer requirements.
Compounding of Materials:
PC/ABS, PC/PET, PC/PBT, NY/ABS, PC/PO, POM/PU,
PP/EPDM, PE/EVA…Etc. Modified PP (Talc filled & calcium filled),
ABS – GF, Nylon – GF (Glass filled), POM- GF, PE –FR, ABS-FR, PC-FR, etc
Role 2: Testing conducted all above Modified Plastics through Testing machineries such as MFI, Impact, Tensile and Flexural, FR properties and finally color matching with the help of Spectro photo meter.
Role 3: Preparation of Documents for ISO records, also participating internal audits.
Achievements: Individually developing solid and transparent colors of resin which are required by customers through advanced database.

Trainee
July 2001 to Dec 2001
Company Name: Excel Plast.
Job Profile: Handled 3 injection molding machineries 100 T, 180 T & 60 T capacity Knowledge of mold setting & operation control.

Areas Of Expertise
Production Management:
Managing the entire production facility including, production planning, raw material planning, production process.
Facilitating new product development initiative with key focus on Quality, Cost & Delivery; developing components and systems in conformance to pre-set technical specifications.

Quality Management & Control
Designing and implementing stringent systems and quality plans to ensure high quality standards at all the stages of production.
Preparing and maintaining necessary documents to comply with ISO standards and other statutory quality standards; coordinating with external agencies.

Training Course
Training course completed in "Quality Management System"– Requirements through British Standard Institute, Chennai, India.
Firefighting course completed in "Firex" organized by Emirates Fire Fighting Equipment Factory, sharjah.

Rheological Laboratory
Melt flow Index Tester

Mechanical, Thermal, Laboratory
Universal Testing Machine LLYOD, INSTRON, DSC, & Laminator, Spectrophotometer.

Academic Project
Title: Special project Studied on Industrial Chemistry and Polymer chemistry.

Future Goals

The overall objective is to drive performance improvements in Process, (EHS), Cost, Revenue, and Quality. Executing manufacturing metrics (i.e. yield, material & energy usage, etc) which tie to the business financial and production cost curves.