B.Tech. in Chemical Engineering From Laxminarayan Institute Of Technology, Rashtrasant Tukdoji Maharaja Nagpur University Nagpur in 2007 with 60%
H.S.C. From Nagpur Board in 2002 with 78%
S.S.C. From Nagpur Board in 2000 with 67%
Experience in managing production operation with key focus on optimal utilization of the resources
Result oriented record of streamlining the operating SOPs for enhanced operation effectiveness
Production Executive
Since Aug 2011
Company Profile: manufacturing of paints, varnishes, enamels and lacquers
Job Profile:
Implementing quality standards & structured processes/ internal control plan for manufacturing operation of equipment 7 machines as well as standard product ensuring accomplishment of business goal across the assigned business unit
Handlings unionize manpower of strength 28 number & secondary manpower 18 numbers.
Developing Service standard & visual operating procedure with latest knowledge & modern skill for achieving business excellence in coordination with stakeholder.
Monitoring quality system & compliance with preset standard: troubleshooting and maintaining requisite documents to ensure complete in process quality & improvement in process capability
Handling Bulk pack filling machine (10 & 20litr) like Hsfm, retail machine
(1 & 4litr) like serac & manual cadtronic machine for red, yellow & Distemper paints
Drive Continuous process improvement circle including OPL, Check sheet, 5S, Kaizen, VSM through Lean, Learning incident like safety & quality, And use problem solving tools Root cause analysis.
Drive Lifesaving rules & Golden principle on shop floor so that working atmosphere is in safe HSE&S manner.
Drive LOTOTO on shop floor through PTW before executing any maintenance work.
Raw material & Packing material consumption posting & order closing in SAP.
Spearheading entire gamut of production & planning based operation inclusive of:
Distributing Monthly plan in weekly bucket cycle asper availability of stream capacity in High speed Dispersion vessel to achieve MSA compliance
Manpower allocation on filling machines against plan availability.
Monitoring MTBF & MTTR of machines on daily basis.
Drive Lean project on site to reduced non value adding activity
Increase awareness among shop floor people about safety & quality work & educate them to Raise safety & quality learning incident (LI), Behavior based safety docs(BBS) & Audits of preventive measures of safety (PMOS) per week
Manufacturing water base paint of different variety like interior, exterior, distemper, primers, Specialty paints
Periodic validation of special process
Regular tracking & Monitoring Machine OEE, LPMH , Product Yield Efficiency & value Efficiency , Material variance.
Supervisor
Aug 2010 to Aug 2011
Company Profile: Manufacturer of wide range of rubber chemicals
Job Profile:
Working in pre vulcanized Inhibitor (PVI) N-(cyclohexylthio) Pthalimide.
Handling Butoxide Reactor in which Butanol reaction with KOH producing Potassium Butoxide of capacity 4.5 m3.
Handling Ammonia reaction in which Potassium Anhydride with Ammonia produces Pthalimides..
Handling Butonol reaction in which potassium Butoxide reaction with Pthalimides produces potassium Pthalimides of capacity 11 m3.
Handling glass lined Chlorinator Reactor of capacity 3 m3 in which Cyclohexyl Mercaptan (CHM) with Chlorine produces RSCL which further react with KPI produces PVI.
Handling Filtration which is vertical leaf plate filter to glass lined Settler of capacity 14.5 m3.
Handling Crystallization process in which PVI Crystalizes from solvent.
Handling Centrifuge operations produce PVI cake.
Handling Wassmont turbo fan dryer producing PVI powder of capacity 225 kg/hr.
Operation control through PLC designed by Allen Bradly.
Chemical handle:
Butanol, KOH, High boiling mixture of aliphatic and aromatic called solvent, Potassium Butoxide, Pthalic Anhydride, Pthalimide, Potassium Pthalimide, N-(Cyclohexylthio) Pthalimides, CHM, RSCL, DHMOL, H2SO4, HCL, NaOH, Na2Co3, Ca(OH)2 etc.
Trainee Engg
Jul 2007 to Jul 2010
Company Name: VVF LTD.
Job Profile:
The Fractional Distillation Column For Multicomponent System operating in Series & Can Be Operating as an Individual For fatty acid Of Capacity-280MT/DAY.
Handling Fractional Distillation Column For Multicomponent System Operating Under vacuum System through DCS System for Fatty Acid of Capacity 192MT/Day
Hydrogenation of fatty acids and Edible oils.
Handles The Hydrogen Generation Unit Electrolyzer Of Capacity-153N M3/HR.
Splitting of Various Grades of Oils like PKO, PFAD, RMO, RBDPS. CPO, CNO, MCT,Mastard oil Etc In High pressure Fat Splitter Of Capacity- 10Mt/HR And 5.5MT/HR.
Glycerin Distillation Plant &production of various grades Of Glycerin
like J.P. IP, CP, USP Reckons Grade.
Sweet-Water Chemical Treatment & Evaporation with Natural Circulation And Force Circulation Type Evaporator.
Flaking of Fatty Acids of Various Grades., UTSR, OF CEAT 224, MRF, APOLLO, JK TYRES GOODYEAR ETC.
The Incumbent Shall be Responsible For Trouble Shooting Of a Continuous Process Plant And Analytical Approach in Carrying Out the Analysis Of Plant Machine Parameter.
Mass & Energy Balance Calculation of Processes.
Training Experience:
In Degree: ACE Refractories Ltd, Ramdaspeth Nagpur.
Project:
In Degree: Project on “Study OF Relative Adsorption Of Benzene On Silica Gell In Benzene-Hexane System”.
Seminar:
“Pinch Technology “seminar in Degree
Profile Summary:
Experience in managing production operation with key focus on optimal utilization of the resources
Result oriented record of streamlining the operating SOPs for enhanced operation effectiveness
Knowledge of the implementation of various techniques, Improvements and quality/ safety standards for improving operation along with cost saving : well versed with the functional aspects of
Key performance indicator
Visual Work instruction preparation
ALPS implementation on shop floor
Quality standard like 5S, Kaizen, POKA, YOKA, 7 QC Tools etc.
Drive continuous improvement on shop floor
An effective communicator with excellent relationship building & interpersonal skill, strong analytical, problem solving& organizational ability possess a flexible & detail oriented attitude
Seeking Managerial level Assignments in Production Planning & Control With a leading organization of repute in Production industry preferably in Nagpur
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