Ref. No. : CA - 22527 - (Production Planning - Plastic Products and Processing – with 14.4 years in Plastic Industry)

Education

B.Tech in Polymer Technology From Crescent Engineering College, Anna University, Chennai. in 2010 with  72% 

Skill Sets

Qualitative experience in Handling Plastic Injection molding, Plastics materials, Production Planning Control, Supply Chain management  Customer Support with the Reputed Engineering Industries that is into Plastic Components, Injection Molding Machine.

Highly skilled in Plastic Processing methods and Capacity Planning, Production Planning, Production Scheduling, Supply chain, Material Planning and Customer support/Customer relationship management.
Ability to develop, negotiate and implement commercial contracts with good communication.
Skillful in building relations with Vendors & Service Providers; sorting out critical problem areas and delivering on customer commitments.
An effective communicator with strong analytical / logical skills and ability to relate to people at any level of business and management.

 MS Office (Excel, WORD, PowerPoint), SAP PP, BAAN and AutoCAD 2000, Mold Flow.

Work Experience

Executive– SCM (Asst Team Lead) – Planning
Since Oct 2014
Company Profile: Design, engineering, manufacturing and logistics services to a range of industries and end-markets, including data networking, telecom, enterprise computing and storage, industrial, capital equipment, appliances, automation, medical, automotive, aerospace and defense, energy, mobile, computing and other electronic product categories
Job Profile:
Ensure Material availability as per production plan & control inventory. Daily gap Analysis. Formulate Monthly & weekly Production plan as per Customer Demand.
Preparing and implementing production plans effectively to utilize the overall plant capacities. Look after to Ensure 100% Schedule Adherence.
Undertook demand & MRP run on monthly basis. (Analyze Master Production Schedules & create Demand Vs. Supply gap bridging solutions for manufacturing. Maintain correct inventory. Inventory analysis with respect to parts movement.)
Implement and maintain Inventory and Material Management Strategies for all Finished Goods by regular review and optimization of inventory parameters and levels (e.g. reorder pt, safety stock, ABC categorization)
Analyzing daily/weekly shortages interacting with supply modules & try to avoid the same. Monitor & control regular production schedule
Place orders upon Manufacturing based upon agreed lead time and capacity availability
Plan replenishment across the Distribution Centre network (DRP) by maintaining the accuracy of plans to reflect feasible replenishes plans.
Conduct root cause analysis for supply chain issues/variances and perform define corrective action plans to avoid reoccurrence
Developing and validating sales forecasts in coordination with sales teams and marketing (S&OP): Demand Planning Process
Designing and generating weekly and monthly statistical forecast reports
Set up inventory targets for Raw Materials and Pack Components and monitor actual inventory levels vs. targets (in co-operation with vendor schedulers
Involved in production planning at start of every month according to the customer demand. Ensure Plan Vs Actual & achieve as Targeted.
Documenting all reports related to production through deriving reports from SAP.
Preparing management information Status (MIS) reports to ensure progress in the department.
Make recommended adjustments to forecast and inventory targets based on changes in demand and market trends
Involved in listing out daily shortages for production. (For Direct Material 04 days, For Indirect Material 7 days & For Imp. Material 01 month.)
Daily planning meeting with production, materials & marketing dept. Ensure the execution of daily production plan.

Senior Engineer – Production Planning Control 
(Injection molding/Vibration Welding)
Oct 2013 To Oct 2014
Company Profile : Manufacturer of Automotive and Industrial Filtration solutions for the automotive, railways and aviation industries.
Job Profile :
Good Knowledge in automotive Engine filters plastic Parts like Plastic Intake manifold, Carbon canister, Oil filters, Ducts, Air intake manifold parts. 
Production Planning for In house Injection Molding line (Sub line) & Vibration Welding machine assembly line through Heijunka Planning system.
Capacity calculation and Simulation, analysis of assembly line and Injection molding line             Identifying the bottleneck cycle time based on the Forecast.
Raw Material Plan for Monthly/yearly based on forecast (including Export) through WEB Portal EDI of Customers (Nissan, Honda, Volvo, VW).
Member of CFT team, Interaction with the Business planning, NPD team, Design and marketing/purchase for the New/Existing Projects on-time delivery of the orders to the customers.
Recognized as Champion user and attended training on SAP MM and PP functioning areas. 
Oversaw the execution of daily dispatch plan as per customer requirement. Daily communication with multi customers for daily requirements.
To keep the regular interaction with all plant PPC.
Implementation of safety audits, office TPM
Aptly handled daily MIS of dispatches, inventory, indirect material cost, customer rejection.
Successfully lead the team for capacity assessment Audit for K2 Project for Nissan datsun. Sub supplier capacity assessment / Process capacity sheet. Cycle time reduction plan. New tool/Machine investment plan
Customer support: Good Understanding about Web Portal EDI of Nissan, Honda, Volvo, VW. Timely Support to the customers Queries and issues. Achieved 100% on-time delivery rating and support with Nissan and Honda.
Coordinate with NPD team, Initiate and drive the Running& New Projects. Participate in strategy planning for speeding up the projects.
Dexterously maintained master data in SAP (For ex. maintaining Material Master, New FG Part no., BOM, Routing, create source list, Maintain quota wherever necessary, new part no. creation after Engg. Approval, transfer stock from old part no. to new one, confirmation of schedules, Creation of sales orders etc.
Converted Monthly Spares items schedules from OE'S & After Market to Material & production plan. Monitored invoicing, dispatches., Tracking of consignments up to customer door., Sending daily dispatch details to multi customers., Evaluation of actual Plan Vs. Physical Dispatches & execution of the same on weekly basis.
Deftly handled the complete logistics operations to facilitate smooth workflow. (Monitoring invoicing, packing dispatches, daily tracking of FG stock with multi customers & Logistics services warehouse thru portal, mail, and phone. Execution of Milk Run operations for Local Customer., Tracking of consignments up to customer door. Sending daily dispatch details to multi customers, Preparing Logistics budget, Freight rate finalization & contracts with Logistics services. Finalizing dispatch mode so as to keep freight at min. level. Accounting of Premium Freight & execution of Premium Freight details on monthly basis., Clearance of Logistics services payments.

Engineer – Production/Planning (Refrigerator Division)
Sep 2010 to Sep 2013
Company Name : Samsung India Electronics Pvt Ltd
Job Profile : 
In charge for Sub line manufacturing (In house) like
Injection Molding Line
Rubber Extrusion(Gasket)
EPS Expanded Polystyrene(Thermocol)
Good Exposure and Knowledge in Plastics Raw materials and handled materials like EPS (Expanded Polystyrene), PP, GPPS, ABS, Compounded PVC Resin. 
Handled Plastics processing methods like Rubber Extrusion Process, Injection Molding, EPS. 
Production planning –Scheduling & Making weekly Production plan for Injection molding machines and Sub assembly lines.
Managing the buffer inventories within specified limits. Ensure the right consumption of parts based on production, issue production orders, close completed orders, Maintain finished goods inventory stock. 
Organizing for the on time availability of material to avoid bottle neck of planned production.
Preparation of the Monthly and Daily Production Planning Reports.
Raw Material requirement Planning based on Production Planning.
Monitoring and trouble shouting for Injection Mould Process Parameter and Mould setting.
Expertise in Trial of new mould, setting the process parameter, Quality Check, Formulation for the product, preparation of down time, product cost calculation etc
Handling Production Activities to ensure the production/quality/packaging/FG timely delivery
Supported New Mold trials in Vendor end for Smooth Production Run, Cycle time reduction and Quality issues. 
Identified and Established New RM Supplier source for EPS material for cost reduction.
Organized and Co ordinate with R&D team for injection Molding trails.
Taken the responsibility and supported to pass the Quality Audit Conducted by HQ South Korea for New production line (Injection Molding, EPS) to start In-house Production (Sub line).
Reducing the Consumption of Raw material using the Re-Engineering Value Engineering Techniques.
Capacity Calculation & Analysis Identifying Bottleneck based on Forecast Volume, No of mold, Cycle time, Capacity Simulation.
Inventory management, Stock accuracy.
Preparation of the planned v/s Achieved statement based on the Monthly Production Plan.
Conducting Daily Meeting with all superiors and preparing the minutes of Meeting and reporting the same to the management.
Reducing the Scrap Percentage by analyzing the root cause and implementing the alternative methods to avoid that cause. 
Implementing and maintaining the Quality Documents of Process Control.
Hands on experience in GMES (Global manufacturing execution system) and SAP, FP + (Factory Planning)

Professional Achievements & Developments
Presented a Paper On Polymer in Automobile Sector– 2009 conducted by Anna University and awarded “Best Paper prize. 
Lead the team to Pass QA – Quality audit (EPS plant & Gasket Extrusion (Rubber) Line in Samsung) by HQ Korea.
Spearheaded the core team in organizing Polyvision an exhibition to create awareness among the school students about trends in Polymer Technology held during October 2009
Got Appreciation letter from previous company Management for VW Project.
Visited South Korea for Training in EPS manufacturing and machine operations, hosted by Samsung Electronics Co ltd held in South Korea

Academic Project 
Project Titled “Development of ABS and PPE Blend with improved thermal and mechanical properties” with Formulated Polymers Ltd. Mainly to improve the heat distortion temperature (HDT) of ABS and to make high heat resistance ABS by blending with polyphenylene ether (PPE) without reducing the density of ABS.

Future Goals

Growth

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