• Gender: Male
• Age: 43
• Designation: Executive
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Work Experience: 22.5 Year(s)

Education

B.Tech in Chemical Engineering From Sathyabama University, Chennai in 2014

Diploma in Plastic Technology From Institute of Tamil Nadu Polytechnic in 2001 with 85%

SSC From Sourastra Higher Secondary School, Madurai in 1998 with 88%

Skill Sets

Over 14 years in managing Production ,process and tool validation and approval
Adept in developing a framework of quality standards, procedures & systems.
Expertise in Plastic Injection Moulding Process; familiar with Kaizen & Poke-Yoke concepts; knowledge of Robot Programmer in 3axis Robot (Yushin, Engel) and 6axis Robot (ABB).
Expertise in managing technically advanced cost-efficient, state of the art production systems and processes.
Good analytical, troubleshooting and inter-personal skills with proven ability in driving numerous quality enhancement, process improvement and cost savings initiatives during the career span.

Work Experience

Technical and Business development
Since Jun 2014
Company Profile: The company provides all kind of recycling of plastic granules by extrusion process
Job Profile:
Maintaining the quality of extrusion Material and take of new business
Machine erection and Installation done successfully. Trials taken without any major broken and production stream line done.

Senior  Engineer – New tool validation and  Approval
Jun 2007 to June 2014 
Company Profile: Provides mobile plastic assembly parts for Nokia in different kind of molding like – insert molding, overmoulding, in mould decoration by using various robot and techniques
Job Profile: 
Maintaining the quality of plastic; analysing the daily rejection and monitoring the process parameters and process flow. Maintaining the in-house rejection below 1.5%; handling the customer complaint and closing 7 Quality Tools; reducing the mould change over time and cycle time. Machine handled: Sumitomo -180T, Engel- 120T, 70T, 45T.
Distinctive Highlights:
Improved production of 50,000 parts per week by reducing Mold change over time in Mumbai – Light guide products.
Made procedure for moulding Junior Engineers Online tool correction to avoid heater failure.
Checked sheet and procedure made for suction cup removing in Bangkok.
Received Spot Award from management by achieving sole capacity in Archie D cover tools.

Shift Engineer – Export Production
Apr 2006 to Jun 2007
Company Name: Motherson Automotive Technologies & Engineering, The company provides a complete turn key solution supplying parts such as Instrument Panel Assemblies, Door Trims, Under Bonnet parts, other interior and exterior parts.
Job Profile: 
Maintained the quality for plastic parts; handled raw material consumption and reconciliation; analysed daily rejection; monitored the process parameters and process flow. Maintained the in-house rejection below 1.5%. Handled customer complaint and assessed them; prepared PPAP for new parts. Machines handled: Mitsubishi – 850T, 1300T, 1800T Meiki – 350T, 650T.
Distinctive Highlights:
Cycle time reduced in COWL part by providing extra cooling line.
Made flow chart for rejection material and lumps movement to scrap yard for export department 
Changed the position of cooling water chillers visual to operator view position to attend during alarm and avoid break down.
Appreciation letter received for Best 5s in shop floor and best scrap control department.

Shift In Charge – Production
Nov 2003 to Apr 2006
Company Name: Deajung Mobarts Pvt. Ltd
Job Profile:
Handled manpower with good manner 5S and 3C maintained in shop floor; reduced the mould change over time. Constantly monitored process parameter. Machines Handled: Hyundai- 650T, 250T. L&T Demag- 85T, 150T, 250T.
Distinctive Highlights:
Improved rate of production.
Received the well 5S guidance award.
Acted as a team member in QCC team.

Shift Supervisor – Production
May 2001 to Nov 2003
Company Name: Arham Plastic Ltd.
Job Profile:
Monitored the process parameter; recorded the shift rejection details and submitted to the manager; checked the parts weight and recorded the shift production report and daily material consumption.
Machines handled: Mitsubishi- 650T, 850T, 1300T.
Super master – 450T, Windsor-450T, 350T.
Distinctive Highlights:
Increased the production in Tail-Gate part by providing air vent in burn mark area.
Made all regrind mixing procedure and ratio.
Developed Hopper loader filter cleaning check sheet for avoid contamination mixing material.
Attained awards for best quality and highest production furniture and creates.

Areas Of Expertise
Production, Process and New tool validation and approval
Supervising production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules and process control; minimizing performance bottlenecks for high productivity with maximization of men, material, cost and machine.
Analyzing the in-house and customer complaints by initiating the root cause through preventive and corrective actions; appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.
Monitoring the production status, procedures and systems followed in production to ensure compliance norms with desired quality and timely delivery of orders.
Taking trial for New tool  validation and approval by conducting CPK

Quality Operations
Achieving quality certification as per ISO standards & appraising the status of various system implementations in the organisation; reviewing & inspecting non-conforming products and initiating requests for corrective and preventive action.
Carrying out quality related all the work like in service check, quality check for various test.
Preparing procedures amendment in procedure, history chart, etc. 
Taking stringent quality measures including preparation of necessary documents to ensure compliance with above standards & customer requirements.

Future Goals

Growth