• Gender: Male
• Age: 37
• Designation: Executive
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 14.3 Year(s)

Education

PGD-PPT (Post Graduate Diploma in Plastic Processing and Testing) From Plastics Engineering & Technology) Ahmedabad, in 2011 with 80%

B.Sc. From Barkattullah University Bhopal in 2009 with 71.3%

H.S.C. From M.P. Board Bhopal in 2006 With 79.3% 

S.S.C. From M.P. Board Bhopal in 2004 With 77.6% 

Skill Sets

Experience of Injection Moulding in automobile sector. Processing knowledge of  Raw material such as  PA6, PA66, PVC, PP, PE, ABS, PC, PMMA, PBT, SAN etc.

Polymer Processing: Extrusion, Injection, Compression moulding, stretch blow moulding and Thermoforming. Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, unit / equipment downtime and cost and energy consumption. Skilful in enhancing systems to bring greater cost efficiency levels & operational excellency.

Polymer Processing: Extrusion, Injection, Compression moulding, stretch blow moulding and Thermoforming. Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, unit / equipment downtime and cost and energy consumption. Skilful in enhancing systems to bring greater cost efficiency levels & operational excellency.

Highly motivated to work as a team. Adjustable to any environment.Effective Communication skill and leadership qua

Work Experience

Production Executive
Since Sep 2014
Company Profile: Leading manufacturer of high-tech polymer materials
Job Profile:
Handling and operating the dispensing system for the making of blend which is used in different translucent, opaque, transparent grades.Handling of Bra bender feeders, Bernstorff extruders with defined process parameters. Major Focus on troubleshooting in Dispensing system, Mexico system and Extruders with corrective action.Handling and operating the Mexico system (CM-12/50/150/300/600 lt.) for premix preparation, micro lots of new developed & new color grades.Handling & operating the polymer conveying channel and drying with motan, AZO-mixing system for compounding of materials.Knowledge of SAP and MES system for production planning, maintaining quality database and material management.Generating the order in MES for the making of Master batches for compounds.Performing Grade change over activities from pre weighing system to bagging system.Maintain the Bayer values i.e. Life on shop floor implementation Achieving maintenance schedule and ensuring proper use of manpower.Organizing and implementing methods to meet work schedules and preventive maintenance. Liable for requisition of materials and supplies ensuring that Supply chain department has enough raw materials thus avoiding downtime due to unavailability of these items.Accountable for production planning and activities are properly carried out and performed within the time given. Process optimization for new and running polymer materials. Educate in house team on various technical aspects of polymer.Operation of Injection moulding machine for trials of newly developed colored PC grades & also suggest modifications, either in the mould or in screw design, if needed during trials at customer end.Conducting trials internally as well as at customer end, to stabilize the process for newly developed material that will ultimately standardized the SOP.

Production Engineer (Injection Moulding) 
Sep 2011 to Sep 2014 
Company Profile : Manufacturer of Moulded and Extruded Rubber & Plastic parts for Automotive OEM. 

Production Engineer (Injection Moulding) 
Aug 2010 to Sep 2011 
Company Name : Polyplastics Industries (I) Pvt. Ltd.
Job Profile : 
Production Planning & Control (Man, M/c & material Planning). Capacity Utilization, Moulding efficiency & OEE, Skill Matrix, Freezing of Cycle Time.Handling of Injection Molding M/c up to 1600 Tonnage.M/c parameter Setting.Injection Molding Parameter setting & Trouble shooting.Scrap recycling & Material reconciliation.Defect Analysis and improvement.Preparation of daily, Monthly & yearly production report.Processing of PP, ABS, PC, Nylon, HIPS, PMMA,PVC& PE materials.Properties of Plastics material, Plastics additives and selection criteria. QMS System implementation w.r.t ISO/TS 16949 & ISO 9001.Cycle Time reduction.Good man power management.Quality Circle& Quality Improvement project. Mould Temperature & Material Flow study, SMED. ISO/TS-16949 Systems. Kanban system implemented. TPM Awareness.

Projects :-
Worked on styrene rod project in CIPET Amedabad for defence academy. Worked on making bio- degradable polymer as compounding starch (natural polymer) with polypropylene (synthetic polymer).Compounding of jute fiber with PMMA polymer.

Training :-
External training attend  :-
Training on ISO/EMS-14001, OHSAS, Problem Solving, Training on 5 s implementation.
Three days training attended in Ferromatic Millacron India Ltd regarding advanced troubleshooting and general maintenance.
Three days training attended in Prasad Koch Group regarding working principles of hopper, dryer, chiller, MTC (mould temp. controller) and CCS (Central Conveying System)technology.

Internal Training Attend :-
Training on ISO/QMS/TS 16949, 14001, OHSAS, Problem Solving. By Global Services 
Training on SPC, Control plan, Process flow, Problem solving techniques, 7QC tools, Leadership, TPM, Kanban system. Material Exequisition System at Bayer Material science. Dispensing System at Bayer Material science. Attend the training on LOTO, ERT System at Bayer Material science. Workshop on technical innovations skills.Workshop on interpersonal skills and conflict management.Presentation skills and business Etiquettes. International organization for standardization and 5-S.

Future Goals

An accomplished Engineer Intend to build a career with leading corporate of hi-tech environment with committed & dedicated people, which will help me to explore myself fully and realize my potential.