Ref. No. : CA - 17221 - (Production - Moulding – with 19 years in Plastic Industry)

Education

Graduate Diploma in Packaging From Indian Institute of Packaging (IIP) Mumbai in 2013

Post Graduate Diploma in Plastics Processing and Testing From Central Institute of Plastics Engineering and Technology (CIPET) Hyderabad in 2006

B.Sc. From Andhra University in 2002


Skill Sets

Being a plastics & packaging professional having broad area of experience in Production, Quality, Customer
support, Vendor management, New product development, technical support & implementation of relevant SAP
QA module & Artwork Management software. In the span of 9 years have worked in different moulding,
printing, Pharma packaging development areas and gained an identical recognition from every management.

AMS (Artwork management Software).
SAP QA module.
DCA (Microsoft Office,Word, Powe Point & Office outlook).

Work Experience

Sr. Executive - Packaging development
Since Dec 2011 
Company Profile: Fully-integrated, innovation-led biopharmaceutical company. 
Job Profile:
New Packaging development for various dosage forms.(Domestic & ROW market).
Coordinate with CFT teams & mfg. site to develop artwork for LL, P2P, US and EU market.
Supporting to the artwork design team to create designs which are more feasible to respective printing and packaging processes.
Conducting print proofing trails, machine trails at vendor sites. Approving shade cards wet proofs, first part samples received from suppliers with respect to colour, text dimension and technical tests.
Preparation of dummies, prototype and analyse primary, secondary & tertiary pack compatibility before tacking batches.
Conducting filling & packing trails at LL & P2P sites when new products or new site introduced.
Preparation of packing material specification, master packing record for all manufacturing locations, approved vendor list, bill of material for new products or
revision of existing products with respective new location or any change in products.
Sourcing of show cased components and developing new moulds.
Pack development activities for exhibit & commercial batches for US & EU.
Identifying & implementing cost saving, quality improvement projects.
Supervising initial batch packing activities at manufacturing site.
Conducting vendor audits and ensuring effective closer of NCs.
Analysing packaging related market complaints, finding root causes and suggesting suitable solution.

Projects:
20ml HDPE bottle with flip top cap developed for lotions.
100 & 300 ml HDPE bottles with dispensing pump developed for moisturising lotions.
19, 50 Dia high barrier seamless tubes developed for moisturising lotions.
16, 19, 22 dia lamitubes developed for topical application.
19 Dia aluminium tubes developed for topical application.
CR carton developed for US market.
Novel carton developed for combination pack.
PVC tray developed for in topical application tubes.
PP carton developed for cold chain drugs.
500g tin pack developed for Nutrition supplement.

Quality Area:
Conducting Audits for Process & Machine.
Handling Incoming, Online, FPA, Final Inspection activities for semi & finished
goods.
Customer Complaint, Root Cause Analysis, CAPA preparation and implementation.
Prepare the analysis reports like Internal & External Complaints. Quality rejection
trends.
Conducting New Raw Material Trails,
Assisting to NPD team about Plant Quality Aspects.
Monitor Plant SAP- QM operations; implementation of new activities, & its training.
Attend the CEP’s with Customers, and build up strong relation with them.
Proficiency on Quality Systems & Tools – GMP, HMP, ISO, 5S, 7 Step Problem
Solving, Basic Six Sigma Approach.
Conduct Training to New Production Engineers on Quality systems.
Preparation of STP, SPP, SOP and SRT for films, Lamination, Tubing, moulding
processes.

Project:
Plant team lead for SAP – QA module development project.
Developed control sample preservation & retrieval system.
Lead the quality complaints & rejection control project.

Production Area:
Handling regular activities like Production Planning, Mould change over,
Machine Start Up, Trouble Shooting,
Follow up SPM as per schedule.
Conducting trails for new moulds, Materials.
Assisting for mould validation activities.
Preparing reports for Raw material consumption, Rejection reports, Monthly reports
Allocation and supervision of casual labourers.
Train the new trainees and casual labourers on SOP, SPP, & Quality aspects.


Q.A Executive
June 2008 to Dec 2011
Company Profile: Manufacturer of lami and Seamless
tubes

Production Engineer
Mar,2007 – Jun, 2008.
Company Profile: Vidyut Metallics Pvt Ltd., Manufacturer of world class Razors and shaving accessories like Shaving Handles and cartridges 

Production Engineer
Aug 2006 to Mar 2007
Company Name:Pravesha Industeries  Pvt Ltd
Company Profile: Is leading Pharma Bottle Mfg. Company in Hyderabad, Which is Certified body of ISO, US FDA
Job Profile:

Awards : India Star  2014 award for High barrier & temper evident 200g Moisturising
seamless tube Cream Pack.

Quality Testing Machines :
Guardian OLP, UTM, MFI Burst Tester, Tear Strength Tester, ESCR, Scuff Rub
tester.

Manufacturing Machines:
Injection Moulding (Kruss Mafi, Super Master, Ferromagnetic), Extrusion Blow Moulding.
Tsumitomi Tandem lamination

Future Goals

Seeking a responsible and challenging position with a turbulent and dynamic organization which offers
opportunities for personal and professional development where I can best utilize my knowledge and skills

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