Ref. No. : CA - 31765 - (Quality - Injection Moulding – with 8 years in Plastic Industry)

Education

Completed Mechanical Engineering with First-class grade from Basavakalyan Engineering

Skill Sets

SUMMARY OF SKILLS
Remarkable experience in QSR environments along with extensive practicality in executing quality assurance in manufacturing environment
Process verification , Product verification
Product quality assurance and analysis
Team management and Training Co-workers
In depth knowledge of FMEA and Quality Function Deployment as well as lean manufacturing techniques
Measuring instruments handled : Calliper, Micrometre ,Height gauge, Ruler, Bevel protractor, Slip gauge, Go-No Go gauge, Filler gauge, Pin gauge, Roundness tester, Lux meter, Moisture meter ,Bursting strength tester, MFI tester, Density tester for plastics
Familiar FMEA,PPAP,APQP,SPC,MSA , 7 Quality control tools,5 S,QMS,PDCA etc
Customer complaints handled for the organisation – Tata Auto Comp, Bajaj,Piagio, John Deere, Mahle Filter, Sogefi MNR, Mann and Hammel etc

Work Experience

Executive Quality Assurance
From March 2019 to present
Company profile- high-quality plastic solutions for a wide range of markets. The core technologies include Injection Moulding, Extrusion Blow Moulding, Injection Moulding-Preforms and Injection Stretch Blow Moulding.

Job profile-
Lead quality team-Preparing shift schedules, Training on quality concepts, Documents verification- first piece approval, patrol inspection, Schedule inspections, Conduct daily meetings to discuss previous day quality status and Communicating if any customer complaints and new requirements.
Co-ordination with operations team to achieve integrated organizational goals
Supplier quality management-(Supplier NC handling, Provide supporting quality data for preparing supplier rating, communicating all existing and new requirements and retain documented information.)
Training employees on standard SOP, Formats & Quality Standards
Customer complaint handling Carried out product complaint investigations and coordinated with CAPA assignees.
Plan and Conduct department wise internal audit and take CAR reports
Handling customer and ISO certification audit.
Reduce internal rejection by categorising rejection types and setting target ppm and reducing the rejection ppm using 7 QC tools.
NPD-To be a team member in new product trial and provide required QA support.(Material Selection, Process Validation and Inspection(ISIR)
External testing of raw materials and External calibration of instruments
Hands on experience on lab instruments handling and internal calibration -Bursting strength tester, Material Moisture tester, Transparency tester
Ensure proper identification of each lots for ease traceability
Study critical dimensions and prepare annual product review report
Creating SOP’s and revise as per need, and implement SOP’s.

Senior Engineer Supplier Quality Assurance
From Sept 2017 to 28 Feb 2019
Company profile- manufacturing of various Rubber and Plastic automotive components,

Job profile-
Selecting supplier by conducting evaluation audit
Prepare quality plan for externally provided parts and solve quality issue
Conduct trials at supplier end and Review supplier PPAP
Implement and sustain IATF 16949
IMDS data updating as declared by supplier (Material composition)
Monitoring Supplier performance by Supplier rating and monthly meet
Inward inspection team management
Inward inspection of various components of Sheet metal, Rubber, Plastic moulded parts, Foam, Metal Inserts and Forged ,Troub and CNC machined

Varroc Polymers Pvt. Ltd.-Pun is a global automotive component manufacturer and supplier of exterior lighting systems, power trains, electrical and electronics, body and chassis parts to passenger car and motorcycle segments
From July 2016 to Sep 2017 (1.2 years)
JOB RESPONSIBILITIES:-
In house / Process Quality .
Material inspection and accept at different stages in SAP
Production start-up approval and Hourly inspection as per control plan
To give awareness Training to inspectors about the component quality.
Coordination with final and in-process inspectors
SPC ,CTQ monitoring, Functional test of components by fitment gauge ,Impact tester, Peel off test Acidic test as per BIS standards and ASTM methods
Sporadically Inwards and Pre dispatch Inspection and participate NPD activities
Maintain records for internal, Customer and Certification audits

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