Ref. No. : CA - 23134 - (Quality - Extrusion – with 15.3 years in Plastic Industry)

Education

Diploma in Polymer Technology From Govt. Polytechnic College, Kerala University in 2009 with 71%

H.S.C. From Kerala Higher Secondary Educational Board in 2006 with 65%

S.S.L.C From Kerala State Educational Board in 2004 with 64%

Skill Sets

QA with two year of experience In Quality management for Tube and Bladder manufacturing process. 
Q-TECH with three year of experience in Quality management for Tube and Bladder manufacturing process. 
IMS Internal Auditor 
Good knowledge in SPC, Kanban, Control chart, FMEA, Control Plan, PFD
Application of 7QC tools for reducing rejection and controlling the process problems
Good knowledge in IMS, ISO/TS 16949 & AIMS (Apollo Integration Manufacturing System)
Implementation of 5’s in work place

Operating System - Windows 8, Windows XP Packages

Work Experience

Executive - QA/Technology Department 
Since Mar 2010
Company Profile: Tyre and Tube manufacturing company. ISO and TS 16949 certified.
Job Profile:
QA in charge for final finish area and DMRC area
Daily & weekly product & process audits.
Responsible for customer complaint issues, CAPA and solving issues in Portal
Preparing publishing of COPQ (Cost of Poor Quality),
FTR (First Time Right), defect trend, analyzing report, 4Qtr Chart and MIS.
Internal Auditor for IMS
Co-ordinate in IMS audit
Preparing & publishing Plant Quality Rating (PQR) on weekly and monthly basis
Quality of outgoing material (finished goods) by doing Bay Audit in FGS & process audit in Final Finish
Daily Monitoring of CTQ parameters from Mixing to Curing process like Dump Temp, Mixing Time, Rheo results, Exudated temp, Strained stock temperature, Booking Length, GT Perimeter, Knife heat/ speed sequence, Curing Temp etc
Validation and releasing of Splicing and Jamming machines after overhauling and reconditioning
Preparing of why-why analysis day to day of the process and product problems .
Handling the shift floor activities by problem solving techniques and to overcome the process problems on the job.
Preparation of Work instructions, SOP related to the manufacturing process
Responsible for overall incoming &out going product quality.
Preparation and updating of Control charts and defect size wise status.
Prepare daily and monthly scrap & defect report
Responsible for monitoring technical/QA activities such as Machine breakdown, scrap analysis, scrap control, kaizen and improving quality system.
Analysis of process problems and taking corrective action with root cause Checking of splicing machines & affected problem solving & corrective action taken
Releasing & Quality checking of incoming splicer’s material like Jaws, Mesh, End block & knife from EMS through SAP.
Preparation & monitoring of MSA, Skill matrix of work men
Splicer Machine release after PM & mould release after FTC
Held up of the Inprocess and product material quality issues and entering Kanban and AODMS

Operating Engineer 
April 2010 to march 2010
Company Profile : Manufacturer of sealants and adhesives. 
Job Profile : 
Manufacturing of products with desired quality 
Leadership responsabilities
5’s implementation in work place
Safe work place
Planning
Inspection of products with desired quality 
Maintaining throughput and productivity
Rejection level & scrap level controlling 
Development new ideas and implementing in shop floor
Quality controller/Assurance 

Future Goals

To make maximum contribution of my skills to the overall growth of the organization. I am confident of taking up any challenging assignment in a growth oriented organization for producing Quality Products.

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