• Gender: Male
• Age: 38
• Designation: QC Manager
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Work Experience: 14.3 Year(s)

Education

Diploma (Polymer & Plastics) From Institute of Petrochemical Engineering, Lonere in 2010

H.S.C From Rajabhau Mone Junior College, Goregaon in 2005 with 39.17%

S.SC From N.M. Joshi Vidyabhavan, Goregaon in 2003 with 66.40%

Skill Sets

Hands on experience in complete both inward & finished good material testing.
Expertise in enhancing cost efficiency levels & Energy/Power Reductions, by proposing and implementing effective process changes.
An effective communicator with strong relationship management, leadership skills & multi-tasking abilities. 

Comprehensive exposure to MS Office, Window 98 / 2000 / XP and other Internet Applications.

Work Experience

QC Manager
Since Oct’20 to till date
Company profile- Manufacturing - Metals & Chemicals, & Products

Job profile-
Managing a team consisting of 10 members; coordinating with various departments of the business process, namely Production
Planning, Materials, Finance, Sales and Dispatch, Human Resource, Plant Maintenance and Quality for implementation of IMS
Establishing the targets for the employees and achieving the same within time and cost parameters; optimizing man & machine
utilization to achieve preset production targets
Driving the set-up of IMS (Integrated Management System) at site while creating the awareness of the same throughout the
organization
Conducting internal audits & MRM at regular intervals of time along with customer and certification audits
Approving the release of incoming material, in-process and finished goods; addressing and resolving customer complaints
Controlling the non-conforming product; maintaining the updated of the calibration
Preparing reports and documents to facilitate the decision-making by the management
Organizing the training program for the employees while articulating SOP's & Validation
Piloting the process and product audit to identify the hidden costs of losses
Executing cost-saving techniques/ measures and modifications to achieve substantial reduction in terms of man-days,
production cost & energy consumption
Identifying areas of improvement and recommending process modifications and equipment calibrations to enhance operational
efficiencies of machine / equipment
Preparing various Standard Operating Procedure, Material Specification, and Checklists in line with current/ latest
manufacturing practices
Leading company objectives to maximize the profitability of the organization while recording, scrutinizing & providing statistical
information to the production department
Evaluating the customer requirements and ensuring the satisfaction by addressing their concerns/queries
Reporting all malfunctions to the production team to ascertain immediate action
Collecting and analyzing quality data to provide proactive solutions; strategizing QA plans & analyzing quality processes
Stipulating the quality requirements of raw materials with Suppliers

Assistant Manager QA
Since Jul’17 – Aug’20
Company profile- Hygiene Products manufacture a broad range of plain, embossed, printed & laminated PE Breathable & Non-Breathable Films used as a Back sheet

Q A Technician
Since Jan 2013 - Jul'17
Tredegar Film Products India Pvt. Ltd.
Company Profile: Manufacture the hygienic films produced by extrusion & packaging.  
Job Profile:
Responsible for total Inward & finished good material quality testing like tensile testing, porosity testing, ash testing etc. for porous/apertured film.
Perform GMP inspections and enforce safety GMP
Was responsible for all quality related documentation.
Ensure qualification and commission runs are followed per the customer's specifications.

Quality Documentation
Administering all quality related tastings such as tensile test, Elongation, Friction test, Ash content etc. and creating various reports relating to production data, Quality testing data etc. on daily, monthly & annual basis.
Creating various types of graphical reports using the quality & production data for suitable documentation.

5s Maintenance
Strictly following the 5s system and according data generation.
Streamlining new ideas for maintaining 5s system in Quality Control lab.

Calibration Operations
Identifying any defects/deviations & taking corrective action with the maintenance of standby equipment, or with the help of concerned person.
Scheduling and planning yearly calibration plan for all the lab equipments.
Performing regular tests to ensure the performance capacity of various process control equipments.
Assure equipment are being calibrated and labelled

Team Management
Incorporating bonded teamwork and managing healthy environment.
Organising the orientation/induction program for each employee at the beginning of work operation.

QC In Charge
Feb 2010 to Jan 2013
Company Profile: Manufacture the compounded polymer grannules. The product is usually in pellet form, to be used in other plastic-forming processes such as extrusion and injection moulding.
Job Profile:
Worked on total Inward & finished good material quality testing like tensile testing, Impact testing etc for PP & compounded PP.
Supervise the department for performance of product evaluation.
Ensure results of inspections and analyses are accurate. 
Ensure customer requirements for obtaining line analysis reports and line samples are met

Quality Documentation
Administering all quality related tastings such as tensile test, Elongation, Friction test, Ash content etc. and creating various reports relating to production data, Quality testing data etc. on daily, monthly & annual basis.
Establish sampling plans in the various steps of the following. ingredient and blending if there is indication that product quality or safety may be jeopardized

Calibration Operations
Identifying any defects/deviations & taking corrective action with the maintenance of standby equipment, or with the help of concerned person.
Scheduling and planning yearly calibration plan for all the lab equipments.
Performing regular tests to ensure the performance capacity of various process control equipments.

Expertise
Lean Manufacturing Operations
Lean Quality Tools (FMEA, Pareto Charts, Fishbone Diagrams)
ISO/TS-16949
Kaizens, Poka-yoke
Process Development & Improvement
Scrap Reduction & Output Increase
Statistical Process Controls (SPC)
QW, JD Edwards & MS Office

Industrial Trainings
Four Weeks at Time Technoplast Ltd. In the Blow moulding plant.

Professional Enhancements
Successfully completed 2 days training on QAKE (Quality Assurance Key Elements) organised by P&G at Goa.
Rigorous Safety Trainings about Fire Fighting & Emergency Handling.
First Aid Training.

Academic Project
Title : Emulsion Polymerization of Styrene Monomer.
Platform : Emulsion Polymerization of styrene monomer using lab scale equipments.

Project Description
Emulsion polymerisation of styrene monomer using lab scale equipments like mechanical stirrer round bottom flask. 
Emulsion polymerization is a type of radical polymerization that usually starts with an emulsion incorporating water, monomer, and surfactant. The most common type of emulsion polymerization is an oil-in-water emulsion, in which droplets of monomer (the oil) are emulsified (with surfactants) in a continuous phase of water. Water-soluble polymers, such as certain polyvinyl alcohols or hydroxyethyl celluloses, can also be used to act as emulsifiers/stabilizers.

Scope of Project
This project focuses on the basic concept of Emulsion polymerization using small lab equipments. 
High molecular weight polymers can be made at fast polymerization rates. By contrast, in bulk and solution free radical polymerization, there is a trade-off between molecular weight and polymerization rate.
The continuous water phase is an excellent conductor of heat, enabling fast polymerization rates without loss of temperature control.
Since polymer molecules are contained within the particles, the viscosity of the reaction medium remains close to that of water and is not dependent on molecular weight.
The final product can be used as is and does not generally need to be altered or processed.