Ref. No. : CA - 26596 - (Quality - Resin, Compounds, Masterbatch – with 16 years in Plastic Industry)

Education

EMBA From Indian School of Business Management Administration (ISBM) Pune, in 2011

Post Graduate Diploma in Plastic Processing Testing From CIPET (Bhubaneswar, Odisha) in 2008.

B.Sc (Chemistry) From R.C.M Science College under Berhampur University in 2002.

12th From Council of Higher Secondary Education, Bhubaneswar, Odisha in 1999.

10th From Board of Secondary Education, Cuttack, Odisha in 1997.

Skill Sets

Experience in Plastic Compounding Company seeking a suitable level of
assignment in a reputed and professionally managed organization that is challenging, demanding and where my skills and
experience can be utilized to the optimum for faster growth. My education coupled with my willingness to work hard gives me
the confidence to achieve this objective.

Sound Knowledge of MS-Office (EXCEL,WORD,POWER POINT)
Surfing Internet

Work Experience

MTM (Manufacturing Team Member)- QA Technology Department: Since Feb 2014
MTM in QA/QC Department: Feb 2008 to May 2009 .
Company Profile: Leading manufacturers of chemicals, fertilizers, plastics and metals.

Sr. Officer (Design Development Department)
June 2009 to Jan 2014
Company Profile : Manufacturer of Thermoplastic Polyolefins (TPOs), Thermoplastic Elastomers (TPEs), PP Compounds.

Job Profile :
To fulfill customer requirement by providing suitable solution to their specific needs.
To develop update compounding material technology in line with global requirement.
Adhere to overall quality system Plans, coordinate activities and objectives in accordance with the ISO TS related systems subject to company guidelines.
To implement value engineering practices to reduce cost.
To comply with various global statuary requirements.
Analysis of raw materials, In-process samples & finished product.
Challenge with innovative idea and implement.
To ensure that all are testing are done according to the approved sampling plan (in process and finished product)
Test plan (In coming raw material).
Handling Smoothing the day to day activities of QA/QC.
Support the front end team for NCI/NMI/NPT/NPI/NLQ.
Quick Root cause analyze for customer complaint with corrective actions.
Support the production team for Troubleshooting during the compounding.
Handled ZSK 25 Twin screw Extruder & Injection Molding Machine(L & T Demag) for developing new color shades Properties matching.
Co-ordinate with shift QC and maintenance for machine or process trouble shooting.
Good data analysis, problem solving skills.
Good interpersonal skills – working in co-ordination with other sub functions of Manufacturing – Influence.
Good understanding on Plastics compounding process and product quality requirements.
Basic knowledge on ISO/TS Quality Standards / Process Improvement methodology.
Good understanding on compounding/Extrusion process trouble shooting.
NLQ/RM Trails, Lot Audit Property, RoHS Testing, QA Testing, Lab Equipment internal calibration, Customer Support.

Color Matching Skills
Knowledge of right selection of Dyes and Pigments for color matching, which can match cost, quality & properties.
Visual color matching skill, well supported with the knowledge of MACBETH color matching systems.
Use Formtool & Linetool 8 color matching software.(Global color design& control system.)
Innovate with color, Manufacture a color, Match a color.
Color formulation & matching, Micro lot Production, Color Chips Request, Issue resolution.

Experience In Quality Control
Testing as per ISO and ASTM Standard.
Tensile Test (ISO 527, ASTM D 638)
Tensile Modulus(Using Clip on Extensometer)
Flexural Test (ISO 178, ASTM D 790)
Impat Test (ISO 180, ASTM D 256)
Cold Izod Impact at -30°c & -20°c
HDT Test (ISO 75 , ASTM D 648 )
VICAT Test (ISO 306, ASTM D1525)
Flame Test UL 94( V-0,V- 1,V-2 Classification )
Filler Content Test (ISO 1172, ASTM D 5630)
Moisture Content Test. Hardness Test(ASTM D 2240)
Scratch Resistance Test, Odor Test.
Specific Gravity (ISO 1183, ASTM D 792)
Heat Aging (ASTM D 3045), Specular Gloss(ASTM D 2457)
Mould Shrinkage (ISO 294, ASTM D 955)
MVI (Melt Volumetric Index) (ISO 1133, ASTM D 1238)
VIR (Visual Inspection Rating) Checking.
NCI : Matching, Measurement & Management.
NPI: Support with new grade / Garde modification / Translation.
NMI: Worked on NMI for alternate supply / cost reduction / Quality improvement.
Small Lot Production, Recycle Control.
Customer Complaint : RCCA
Handling Q-SUN Weather meter (Model Xe-3HBS) i.e. light fastness, Tackiness Test..
Handling Portable XRF Machine (Model- DC-6500) S4 Pioneer Machine (Bruker)
Handling FTIR Machine.

Experience In Computing/recycle Management
Experience of compounding of various Engineering Thermoplastics like PC(Lexan), PBT(Valox), PC+ABS(Cycoloy), PC+PBT(Xenoy), Modified PPO+HIPS(Noryl), ABS Blend (Cycolac) & also PP compounding for different grades like
Heat stabilized, UV stabilized, Flame Retardant, Food grade, Glass & Mineral filled etc.
Chasing the targets like COT, EHS, Rejects, Kizens, and Recycling.

EHS (Environmental, Health And Safety)
Ensuring adherence to safety, Environment & Health standards in all functional areas.
Conducting job safety analysis for ensuring safe and accident free operations and achieved Zero defects from EHS
Have been exposures of LOTO (Lock Out Tag Out) procedure.
Strong inclination towards EHSS procedure compliance.

Experitise With Machinery
WERNER PFLEIDERER (W P) Germany makes Twin-screw Extruder (ZSK-92, 70, 58, 40, 25.)
L&T DEMAG Injection Molding Machine.
Macbeth Spectrophotometer (7000A)
High Speed Blender. (Neoplast)
MVI Machine (CEAST Italy)
Tensile Flexural Strength Testing M/C (INSTRON, UK)
Thermal Testing – HDT/VICAT M/C (CEAST Italy )
Impact Testing M/C (CEAST Italy )
Flame Test as specified by UL 94 Method (ATLAS)
S4 Pioneer (Bruker)
Portable XRF Machine (Innov-x Systems)

Special Training
Successfully completed In plant Training of CIPET
(PGD – Plastic Processing Testing) at Present company Form Aug 2007 to Jan 2008.
Successfully completed Computer Based Training (CBT) Paulson Software Training from CIPET, Bhubaneswar.
TS 16949:2002 Awareness Training.
TS/ISO 16949:2009 Training.
LOTO Training.
Global Star Training for EHS.
Six Sigma Lean Training.
5’S Training.
IATF 16949/2016 Refresher Training.

Curriculum Projects
Seminar – Recent Development of Thermoplastics Elastomers.
Project – Compounding of Engineering Thermoplastics.

Achievements
Got Bravo Award in present company For excellent color match and product localization support to mobile phone programs in Q2-2008.
Got Quick Thanks Award in present company For successfully translating first time 6 translucent colors form pilot plant to Line 2 with RFT >98% yield in Q3-2008.
Got Quick Thanks Award in present company For successfully scaling-up testing execution of Baroda product under the Pacific PC strategic project delivering expected results on time in Q2-2015.
Got Quick Thanks Award in present company For Demonstrated ownership on QA/QC activity to execute process order and successfully managed QM related process in FANAR+ system, also translated learning knowledge to other team member in Q4-2016.

Future Goals

Growth

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