Ref. No. : CA - 8171 - (Quality – with 23.4 years in Plastic Industry)

Education

Diploma in Mechanical Engineering 2000
Graduation C.C.S University Meerut, 2000.
12th Passed through U.P Board, Allahabad, 1996

Skill Sets

Consistent performer with strong record of achieving production targets year on year

Work Experience

Executive Officer
Since June 2006
Company Profile : Engaged in production of roto gravure printing cylinders using modern PLC & CNC based, SPM machines manufactured by MDC Max daetwyler AG, Switzerland.
Job Profile :
Managing production operations in the company with accountability to achieve defined production targets.
Drawing production plan in consultation with production manager & marketing dept and raising timely indent for arranging required raw materials and other inputs.
Judiciously deploying machines, materials and the workforce to optimize overall productivity.
Defining norms of material consumption and implementing process controls to minimize wastages.
Introducing process improvements to enhance operational efficiency.
Enforcing quality control systems and procedures to minimize junk generation. Effectively implementing modern concepts like 5S, KANBAN on the shop floor.
Implementing preventive, planned and predictive maintenance to maximize operational availability of machines. Providing repairs, overhauling and breakdown solutions to put the machines back in operation within minimum turnaround time.
Balancing the cylinder assembly line ensuring minimum rejections of cylinder, minimum break down and optimum production.
Providing leadership to production team comprising Assistant Engineer and operators and integrating team effort to achieve production quantity and quality targets.
D.E (Production)
Jan 2004 – May 2006
Company Profile: Engaged in production of compact disk recordable (CD-R), compact disk re-writeable (CD-RW), digital versatile disk (DVD) and jewel cases. The production process involves use of PLC based steag processes lines and single cavity injection moulding machines in clean room environment.
Job Profile :
Assisted the production manager in production planning and deployment of resources to achieve targeted production yield. .
Managed production team including assistant engineer, supervisors and operators and defined their work allocations to derive maximum team productivity. .
Maintained regular coordination with maintenance, quality assurance, Injection moulding and Process dept. to ensure hassle free production operations with minimum down time.
Identified and resolved process defects to ensure right quality production.
Implemented process controls/improvements to minimize process wastages and optimize operational efficiency.
Conducted OJT training sessions for operators to keep their skill levels uptodate.
Proactively contributed in technical reviews and conducting study with plant staff.
Acquired adequate exposure in filing the ISO document.
Junior Engineer
Oct 2001 - Jan 2004
Flex Industries Ltd., Manufacturing flexible packaging -Polyfilm, Laminates, Polyester, & Cylinder and enjoys leadership position in the industry.
Job Profile :
Supervised operation of special purpose CNC milling machines called polish master and surface finishing machine called Finish Master.
Ensured observance of quality parameters in cylinder, patch, pin hole and checked hardness in wicker(H.V.)
Carried out measurement of cylinder diameter, length and mass.
Consistently achieved production targets as defined under production plans.

Diploma Engineer Trainee (D.E.T.)
Oct 2000 - 2001
Indfos industries Ltd., manufacturing Thermostat, Air pressure switch etc.
Job Profile :
Acquired systematic exposure to Production planning, processing, quality control and documentation.
Received on the job training and contributed significantly in realization of production targets.

Future Goals

Seeking managerial role in the production or maintenance domains with a progressive organization

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