Ref. No. : CA - 14631 - (Quality – with 15.6 years in Plastic Industry)

Education

M.Tech. (Plastics Engineering) from CIPET, Lucknow affiliated to UPTU Lucknow in 2009 with 1st div (75.16%).

M.Sc. (Industrial Chemistry) from CSJM University, Kanpur in 2006 with 1st div (62.5%).

B.Sc. (Industrial Chemistry) from CSJM University, Kanpur in 2004 with 1st div (61.4%).

Class 12th from U.P. Board, Allahabad in 2001 with 1st div (65.8%).

Class 10th from U.P. Board, Allahabad in 1999 with 1st div (72.5%).

Skill Sets

A result oriented professional with over 4+ years of proven success in:
Quality Control & Quality Assurance
Research & development
Proficient in developing & streamlining systems with proven ability to enhance operational effectiveness and meet operational goals within the cost, time & quality parameters.In-depth and hands-on experience in leading product/manufacturing process & development and ensuring compliance with quality standards. Effective communicator with excellent relationship management & negotiation skills; possess a flexible & result oriented attitude.

Work Experience

Executive - QA in QA/QC
Sep 2013 till date
Company Profile: Leading international supplier of high-performance plastic compounds and resins, which are used as raw materials in a variety of markets. The Company's principal product lines consist of proprietary and custom-formulated engineered plastic compounds, color concentrates and additives that improve the appearance and performance of plastics in a number of specialized applications
Job Profile:
Responsible for maintaining quality during manufacturing by ensuring that all work is carried out on the shop floor according to standard operating procedure (SOP).
Develop / review SOP of quality control as a process and update the same as and when required.
Responsibility of control and monitoring documents of Quality System.
To conduct Internal Audit as per scheduled.
Make monthly performance report and send to concerned person.
Responsibility of implementing 5s in lab and work shop area.
Monitor and trouble shooting for on line finished products and off line products also.
Establish and maintain standard Quality Systems and processes through the development of work instructions
andSOP’s in accordance with standards.
Responsible for RM & FG product clearance.
Preparation of QTR (Quality Trouble Report) & CAPA of all non-conformances.
Arrange for maintenance and calibration of laboratory equipments.
Analysis of competitor samples and compare with existing grades & modified as per customer requirements.
Keep &maintained the records of Hazard Identification Risk Assessment (HIRA) as per EHS requirement.
Striving for continuous improvement of quality standards by improving testing procedures.
Daily dispositions of internal rejections and maintain records.
Handling non conforming (NC) products- Corrective Action & Preventive Action taken for In-house rejection & rework and review its effectiveness.
Preparation of QA report & Test Certificate (TC) for the final product.

Officer in QA and R&D Dept.
March 2010 to Sep 2013
Company Profile: An ISO-9001-2008 certified company engaged in manufacturing of engineering thermoplastic resin (ABS &SAN) through continuous polymerization and Blends & alloys with ABS through blending of ABS with diff polymer, ABS and highly grafted rubber using state of art technology from MS-Sumitomo Naugatuck, Japan.BEPL Manufactures and produces variety of Specially Grades and 1200 different color Shades meeting Customers requirement and different Applications
Job Profile:
Preparation of daily QA report and send to all concerns.
Involved in R&D and development work with HOD.
Monitor and guide inspection and testing of intermediate and finished products.
Preparing backup reports for monthly performance report.
Implemented in new grade development & grade modification.
Arrange for maintenance and calibration of equipments (Gas Chromatography, UVS pectrophotometer, MFI tester etc) as per SOP.
Responsible for RM, FG, SRM and online product clearance.
Give dispatch clearance considering the customer specific requirements.
Maintain the inventory of all the chemicals, necessary spare parts for QA laboratory equipment, GAS cylinders, other consumables, stationary items etc.
Keep all the record of COA and test report of RM / SRM and prepare QA report.
Undertake analysis of competitors sample,and keep the sample preserved for the future reference.
Implement 5-S on shop floor and searching areas for improvement.
Preparation of QA report & Test Certificate for the final product.
Maintain & update Quality Assurance records.
Compilation of data for incoming, intermediate and finished products testing.
Training to subordinates.
Good command over plastics extrusion technology & fast trouble shooting.
Upkeep the record of all ISO 9001:2008 documents under guidance of HOD.
Preservation of sample development trial, molding trial, competitor sample, customer complaint sample, UL samples etc.
To control, minimize & re use of non-conforming products.
To give recipe to production according to planning as per DA.
Implemented in cost reduction ideas and try to reduce customer complaints.
Implementing quality systems & procedures in the department & organization.
Exposure to system application and products in data processing (SAP R/3) version production module.

QC Officer
Sep 2006 to Aug 2007
Company Name: Resinova Chemie Limited
Company Profile: RCL is an ISO 9001:2000 certified epoxy manufacturing company. Product: It is manufacturing different type of adhesive under the trade name Bond Tite & Bondset.

Additional experience &activites
Certified Internal Quality Auditor of ISO 9001:2008, got trained by Dr. Sunil Thaman.
Awareness & knowledge about HSE and safety events which are held in plant time to time.
Got first prize in Quiz Competition on National Safety Day 4th March 2013.
Actively participated in safety related activities like Mock drill, Race with hose, Personal Protective Equipments training etc.

Analytical instruments hands on experience
Instrument handled:
Viscometer [Brookfield] [digital & dial both type]
Universal testing machine (UTM), [ Lloyd instruments ltd, U.K.]
Hydraulic Press [Marshal]
Izod impact tester [Ceast], Itly.
Melt flow index tester [Davenport & International].
Injection molding machine [SP-130].
Rockwell Hardness tester [SIMADZU].
Haake Rheocord - 9000 Single Screw Extruder [HAAKE, Germany].
AquatracMoisture Analyzer [Brabendermesstechnik].
Differential scanning calorimeter [DSC (Perkin Elmer, U.S.A)].
Muffle Furnace [Phoenix]
Filter Index Machine [Scientific Labtech Engineering Comp. Ltd.]
Cast Film Machine [Scientific Labtech Engineering Comp. Ltd.]
Thermo gravimetric analyzer [TGA (Perkin Elmer, U.S.A)].
Fourier Transform Infrared Spectroscopy (FTIR ), [Perkin Elmer]
Heat Distortion Temperature Apparatus [Yasuda Seiki]
Spectrophotometer [Datacolor 650]
Gas Chromatography [Simadzu GC2014]
UV-VIS Spectrohpotometer (Chemito 2500)

Academic Project
Title: Modificationof potato starch with different modifiers and study of it’s blend with LDPE.
This project is sponsered by Uttar Pradesh Counsile of Science & Technology (UPCST, Lucknow)
Place: Central Institute Of Plastic Engineering & Technology (CIPET) Lucknow.
Guide: Dr. Vijai Kumar, Deputy Director of CIPET Lucknow.
Research paper presented in National Conferece on Advances in Polymer Science and Technology (APST-2010) NIT Hamirpur (H.P.)


Future Goals

Want to see my name in golden list in the organization in which I work.

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