Ref. No. : CA - 7891 - (Quality - Injection Moulding – with 20.3 years in Plastic Industry)

Education

Masters in Business Administration –Industrial Marketing
Indian Institute of Business Management, Pune

Diploma in Mechanical Engineering – 2004
Nilachal Polytechnic, S.C.T.E & V.T, Orissa

Skill Sets

Cost effective professional, well versed with QA and Production. Honed with technical skills and expertise in developing new process methods increasing efficiency, setting specifications as well as planning and achieving targets.
Track record of success in the field of overall improvement of quality aspects in an organization trained in ISO-9000, ISO- 14001 and TS- 16949 System and TPM.
Experienced in Quality System of ISO-9000 , SPC techniques(CP & CPK), Histogram, Pareto Chart, Bar Chart, Trend Chart, Control Chart( X-R Chart), FMEA, 5S, Cause and Effect Diagram, CAPA, P-M Analysis Tops-8D, Quality Inspection, ISO 14001, APQP & PPAP.
Excellent communication and interpersonal skills, multitasking with an ability to interact with a wide range of people. Outstanding success in building and maintaining relationship with key corporate decision makers and effective co-coordination for successful project implementations.

Work Experience

Assistant Manager – Quality Assurance
Since Sept 2009
Company Profile: An ISO 9001 & 2008 Organization. producing battery container, lid and accessories and supply all over India (Sukam Power, Luminous, Exide etc)
Job Profile:
Responsible for Online Process Quality Control at all production stages e.g.: injection moulding, inspection process, and testings, ultrasonic.
Responsible for documentation and for audits and for all process
Responsible for Final Inspection.
Knowledge of using Techniques like 5 S, Kaizen, Statistical Process Control.
Lab testing and handling of machine like izod impact, MFI, High voltage test, yield test etc.
Verifying effectiveness of corrective and preventive action taken in respect of customer complaint ,product and system non conformities
Monthly MRM presentation and preparing of MIS report monthly
Verification of QA reports on daily basis and updating the ADS monthly.
Organize for PDI and arrange man power for dispatch schedule.
New product development and testing
Development of vendor system and collect CAPA from vendors.

Executive – Quality Control
From Dec ’05 to Sept ’09
Hindalco Industries Ltd
It is TS 16949 & ISO 14001 Organization. Aluminium alloy wheel plant of Hindalco is first of its kind in India alloy technical collaboration with S&M GMBH, Germany manufacturer & shall supply aluminum alloy wheel to global giants like- Honda, Ford, General Motors, Toyota, Hundai, Daewoo, Telco, fiat etc.
Aug ’07 to Sept ’09 (Executive – Quality Control)
Job Profile:-
Responsible for Online Process Quality Control at all production stages eg: Melting, Casting, Heat Treatment, Machining and Painting.
Responsible for Testing of alloys in Laboratory tests such as Chemical Composition by Spectrometer
3 Dimensional measurements by CMM and Layout inspection of components.
Knowledge of Paint Testings.
Responsible for Final Inspection.
Knowledge of using Techniques like 5 S, Kaizen, Statistical Process Control.
Knowledge of ISO / TS – 16949 Documentation.
Recording of data on daily basis and communication with manufacturing departments for improvements.
Dec’ 05 to July’ 07 (Executive- Production):
Job Profile:-
Successfully achieving customer’s satisfaction by supplying products as per quantity & quality in time.
Achieving daily productivity as per target and try to increase the productivity.
Arranging manpower and motivating the operators to give their best performance.
Analyzing down time and attending the breakdowns control.
Providing training to all operators also conducting daily meeting with them to give high output.
Coordinating, good Communication with other workers and also with all the staff members.
Having knowledge in heat treatment process of aluminium alloy wheel.

Shift In-charge - Production
From Dec’ 04 - Nov’ 05
Endurance Technology Pvt. Ltd
It is a TSO 18001 & ISO 14001 Organization. Alloy Wheel Division is the key Company of Endurance Group of Company Specialized in manufacturing of Alloy Wheel for Two Wheelers. Alloy Wheel Division has two plants all over India & it has awarded with ISO 14001, TSO and OHSAS 18001. Chakan plant of Alloy Wheel Division is specially meant for two wheelers & is presently supplying to Bajaj, Yamaha motors.
Job Profile:
Working on GDC machine (Gravity die casting), different furnace (cupola furnace, muffel furnace), heat treatment chamber, shot blasting unit etc. & Handling manpower applying own skill and knowledge.
Initiating various defect in casting and solving it, such as blow hole, shrinkage, cold shut etc & ,maintaining Quality record on TPM policy
Instrumental in controlling and effectively using production capacity, equipments, manpower and outside sources through planning, organizing and scheduling.
Organizing weekly and monthly planning for production and preventive maintenance of machines.
Successfully analyzing the data and records on daily basis as to obtain the best possible outcome.
Holds credential in procedures in between production and final product, like melting, heat treatment procedure, fettling, shot blasting. spur drilling all follow-up from production to Customer etc.









Future Goals

Be good in future and look as a perfect manager in a good company

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