• Gender: Male
• Age: 39
• Designation: Executive
• Highest Education Level: Diploma
• Preferred Country: India
• Preferred Location: Singapore
• Work Experience: 21.1 Year(s)

Education

Post Graduate Diploma in Polymer Technology from Singapore Polytechnic, Singapore with C 64% in 2011.
Diploma In Polymer Technology from Central Institute of Technology, Chennai with 74% in 2002.
Higher Secondary School from Tamilnadu State Board, India with 79% in 1998.
Secondary School from Tamilnadu State Board with 90% in 1996.

Skill Sets

Good Exposure in Developments of Automotive engineering, Marine Products and Industrial Lining and mining.
Have good experience in all Mixing, Moulding injection, transfer & compression, Lining & extrusion machineries Kneader,Banbury,Intermix & extruder.
An effective communicator with management & good relationship with other co-employees.

Work Experience

Technical Executive
Since Nov 2007
Company Profile: Focuses on providing polymer solutions for the build-up of infrastructure and construction and the offshore oil and gas industries.
Job Profile:
Technical and Development Responsibilities:
New Project and new compound developments, new product testing and development requirement from customer.
Reduction of compound cost and hence the product cost .This involves the use of new and/or substitute of raw materials, reduced the mixing costs etc.
Conducts or directs investigations into manufacturing problems resulting from compound problems and meets with allow for reasonable changes.
Evaluate new raw material ingredients, compounding technologies, mixing cycle in rubber formulations to optimize the potential for product performance application.
Development of new rubber compounds through laboratory testing with product performance testing in actual application field.
Maintain the chemical management records, Material safety data sheets according to the Government rules and regulation, give the training to Factory regarding about chemical handling.
Material management, consumption plan for production plant, fore casting of the raw material price indication and consumption report to Head quarters
Modification of running production rubber compounds by formulation, process, and mixing sequences adjustments for production schedule with product performance
Analysis of product application and requirements from the field to understand performance and propose of development activities
Support to other manufacturing, engineering sites and provides technical support any needed for process control to run the rubber compounds.
Develops the new project and product engineering, new product introduction from compounding to complete the production requirements.
Regularly observe the production process parameters, performance of the product (QA), mixing units, and raw material purchase activities to make ensure the product quality in application.
Finalize the rubber compound to production floor coordinate with engineering department to meet the requirement of the product specification.
Interaction with abroad Trelleborg global engineers to develop the new product and its implementation
Customer claims regarding about product failure, Assist with ISO 14001 chemical management

Achievements :
Development of rubber Lining application
Butyl, Bromobutyl, Neoprene, EPDM, Ebonite with different curing medium of autoclave and exhaust temp condition.
Bonding Cement with room temperature cure for all cured and uncured rubber.
Bonding solution for Natural and EPDM rubber.
Development Marine Fender application
Higher energy and reaction forces with high dynamic / 100000 fatigue cycle in Natural, SBR, EPDM, PBD
Compounds
Cost reduction in Fender compounds 20~25% from the existing cost per KG
Rubber Paint for Fender and marine products with atmosphere curing
Curing time reduction in Rubber Fender projects
Development Bearing and Mining application
Different kind hardness with high tensile and abrasion resistance compounds
Development in roller, riser pipe oil, gas protection application
Different polymers rollers in FKM,FFKM, SILICONE,CSM, TYRIN, Butyl, HNBR, XNBR, NBR,Thermo Plastic
Development in Extrusion and Molding
LPG tube with Fire resistance according to Standard SS233
Ethylene Acrylic (Vammac-GLS) extrusion profile for high temperature Seal application.
Natural and Poly Butadiene combination for Grout Seal and Shock Cell molding application.
Low Temperature up to -40°C and Ozone resistance for Hoses in NBR PVC .
Electrical resistance gaskets and mats for Singapore/ Government oriented projects

Total Productivity Management (TPM)
April 2007 to October 2007
Company profile : Is a reputed rubber component and compound manufacturing industry Tyre Retreading Materials, CSM, NBR, EDM, NEOPERENE, NBR/PVC.
Job Profile:
Supervision of Process Parameters, In charge of Mixing plant, TPM activities
Trouble shooting and monitor & control of performance of compounds as per standards and specifications.
Analysis of In process & customer complaints & action implementation.
Achievements :
Reduce the scorch from 1500 kg to 600 kg in mixing section and extrusion
Resolve the customer complaints for poor mileage in compounding section
Trouble shooting and monitor & control of performance of compounds as per standards and specifications

Technologist
Jun 2006 to Apr 2007
Company Profile: Vaid Elastomer Ltd., Wide range of hoses, mouldings and extruded rubber products for automobile and OEM Manufacturers
Job Profile:
Consistency value maintain in lab analysis reports and Rejection control in production from 10.56% to 1.30%
VACCUM HOSE for TESMA in NBR /PVC with3 g/ohm electric strength and low tem working condtion-30~-40°C
Break pedal for BOSCH with black material list in compounding, co polymer for dust cover to BAJAJ Auto Ltd..
NBR/ PVC hose with flame resistance for VOLVO

Technical Officer cum Research and Developments
Sep 2005 to Jun 2006
Company Profile :Talbros Ltd., Manufacturer of rubberized cork and rubber molded components exporting the rubber components to various overseas markets to USA, Europe, Middle East and the Asia Pacific.
Job Profile:
Rubber Compound Designing for new product, Sort out Problems in Processing
Raw Materials Ordering, Testing & Evaluation ,Rheometer and Mooney Viscometer Analysis
Cost reduction of the existing rubber compounds, modification for processing
Fourier transform infrared spectrometry (FTIR), Differential scanning calorimetry (DSC), Thermogravimetric analysis (TGA) evaluation for compound development.
The Attainments
Development of Dust Cover in CSM with 10 lakh cycles in endurance test
Rejection control in production from 15.56% to 5.69% in rubber division
Sealing Gasket for WELL MAN USA in cork division
COST reduction VA/VE function in compound basis and curing basis

Lab Technical Executive (Technical cum Research and Developments)
Nov 2002 to Sep 2005
Company Profile : Bony Polymers Ltd. Is a reputed supplier to OEMs in the field of Rubber Molded parts, Rubber to Metal Bonded Parts, Hoses Vacuum, High Pressure, Fuel & Radiator, Hose Assemblies, Fuel Tubes and Non Asbestos Friction Materials for automotive and non automotive sectors. Processing Polymers: NR, SBR, PBR, IIR, CR, NBR, HNBR, Polyacrylic Rubber, NBR/PVC, EPDM, FKM Viton, CSM Hypalon, ECO, Silicone, and Aflas.
Job profile:
Development of new compounds under the guidance of Technical Manager. This includes the evaluation of new and/ or replace of raw materials, also involves the testing of new formulation and following through during initial production stages.
Reduction of compound cost and hence the product cost .This involves the use of new and/or substitute of raw materials, reduced the mixing costs etc.
Assist the Technical Manger with ISO / TS16949 chemical management, updating the supplier list &specification of each chemical, MSDS of raw material file arranging system.
Rubber Compound Designing, Sort out Problems in Processing and Production.
The Attainments
Developed various types of Rubber to Metal bonded, Engine Mounts (Hero Honda & Maruti) Oil Seals, O-Rings, Bellows & profiles, Bushes & Dampers.
Over the period of 3 months developed Vacuum Hoses for MARUTI & approved
Developed a Mounting to Piaggio with 7 lacs endurance cycle
Developed Elastomeric pad for Railways and Bridges
Development of Tensioner with Carboxilated NBR &HNBR, Improved Metal Bond Strength by Compounding in NBR

Future Goals

A responsible position in an organization, where my knowledge and skills in various aspect Of manufacturing can be utilized for competent service.