Ref. No. : CA - 26134 - (Production - Extrusion – with 19.4 years in Plastic Industry)

Education

Diploma in Plastic & Polymer Engg. From Govt. Polytechnic Amravati, in 2005 with 60

Short Term Course on Testing & Manufacturing of PVC Pipes From CIPET, Bhopal. M.P.

Skill Sets

Experience in plastic product manufacturing in production.
Rich experience in shop floor management for manufacturing of  UPVC & CPVC Pipes manufacturing /Foam manufacturing / Injection moulding (PMMA/PP/ABS/PC)/ and Extrusion.

Executive-Production at The Supreme industries Ltd. Manufacturing of PVC and CPVC Pipes by Extrusion process.

IT Skill Set: MS-Word, Power-Point, Excel.

Work Experience

Executive - Production: Since May 2013
Operating officer- Production: June 2007 – Apr 2009
Company Profile: Leading Plastic Processors, manufacturing wide range of Plastic pipes and pipe fittings.
Job Profile : - 
Execute production planning as per production schedule.
To set machine as per Machine rated output.
Overall responsible for production activity in shift.
Responsible for PVC Pipes & CPVC Pipes production (PVC Pipe 150 MT/Day & CPVC Pipe 14MT/Day)
To organize Raw material & Production consumable as per prod plan.
To organize & control post extrusion activity.
Manpower planning of contractual person.
Take various trials of die & compounding.
Carried out maintenance of machine during brake down & shut down.
To control the overweight as per target.
To monitor & control the production process.
Monitoring & control on wastage & Rework generation.
To take various trials on machines as directed by PM.
To co-ordinate maintenance activities.
To implement & maintain ISO 9001:2015, 14001:2015 & OHSAS 18001 in the organization.
Training to sub ordinates.
To control the overweight as per target.
To ensure good environmental condition in plant & safe working practices in dept.

Achievements :
Highest Production of PVC & CPVC Pipes in one month
Highest Production of PVC & CPVC Pipes in single day
Lowest Rejection% of PVC & CPVC in one month
Reduced non usable scrap
Reduced power consumption up to 0.38 Unit/Kg
Reduced manufacturing cost.

Operating officer- Production 
June 2007 to April 2009
Job Profile : 
Responsible for production of (EPE)Expanded polyethylene foam plant, (ABF)Air bubble film plant and Capcell plant as shift In charge.
To arrange the raw materials as per production planning
Trial taking of different kinds of new raw materials.
Observe curing cycle of foam rolls, after proper curing, foam rolls shifting to the next departments (Packing, Lamination, Dispatch)
To check required supporting tools/mould dies/Production holding spares
Daily verification of safety standard and required action in the department
To ensure 100% utilization of fixed manpower during non operation of the main equipment and machineries during the shift.
Maintaining production related documents and records as per ISO standard
Implementation of 2S in department

Key result area:
To implement the production norms as decided
To maintain wastage in control
To ensure highest safety standard in the plant
Manpower to use at optimum level

Shift Engg - Production 
Oct 2012 to Apr 2013
Company Profile: An ISO 9001:2008 Certified Company Manufacturer of UPVC, CPVC & PPR Pipes, Fittings & Valves.

Officer- Production 
April  2009 to Oct 2012
Company Profile : The company’s main businesses are – PVC, Chlorochemicals, chemicals, specialty chemical, shipping, Engineering and Metals.

Job Profile:
Achieving production targets as per the customer requirements to meet delivery and Quality norms
Handling all production activities of PVC Pipes manufacturing
Manpower allocation
Executing production plan and consistently meeting production targets
Control the rejection and wastage of material during production process
Problems trouble shooting during extrusion process
Preventive and Breakdown maintenance
Plan the work and supervise the workers
Process setting as per quality requirement
Rejection control and analysis and find out the RCA
Die and Size change taking as per production planning and startup the machine
Die assembling and disassembling as per requirement
Maintaining various documents and reports
Adherence to safety practices
Analysis study and rectification of process problem
Creating plan of action against process & process defects
New industrial Techniques implementation in shop floor
Maintaining output of all Extrusion machines as per the standard output.

Technician - Production
June 2005 to June 2007
Company Name : Lumax Industries Ltd
Company Profile : offers a wide array of complete Automobile Lighting Systems and Solutions, which includes; stellar quality Head Lamps and Tail Lamps, Sundry and Auxiliary Lamps and other related products and accessories for Four Wheeler, Two Wheeler, Trucks, Buses, Earth-movers, Tractors and a variety of diverse applications.
Job Profile : 
To operate Injection Moulding machines from 100 Ton to 800 Ton.
Handling of various types of Moulds for Mahindra & Mahindra, Tata Motors, Bajaj Head Lamps & Tail Lamps Moulds etc.
Mould changing & setting of various moulds for production.
Problem trouble shooting during Injection Moulding Process.
Handling of automotive component which manufacture through Injection Moulding  technique.
The material which I handle most are PMMA, PC, PP & PBT etc.
Worked on continuous improvement programs to improve injection moulding productivity
Maintain 5S on shop floor.

Achievements :
Reduced mould changing time
Reduced cycle time and increased output of machine
Reduced the rejection percentage during startup and process
well setting done of Tata Motors Head lamps & Tail lamps moulds
Able to conduct mould trials and set the moulds for production
Familiar to handling of CLF Injection Moulding Machines

Awards
Achieved performance exceeding expectation award (2011) at Chemplast Sanmar Ltd.

Future Goals

Aspiring towards Top Managerial Assignments entailing manufacturing, Operations with a growing organization

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