• Gender: Male
• Age: 40
• Designation: Executive
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  500000 /Annum
• Expected Gross Salary: INR  700000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Gujrat, Pune, Nagpur, Nasik, Odissa
• Work Experience: 16.8 Year(s)

Education

M.Sc (Polymer) From NIMS University (Distance Learning) in 2013 With 62%

Post Graduate Diploma in Plastic Processing & Testing From Central Institute Of Plastics Engineering& Technology (C.I.P.E.T) Lucknow in 2006 to 2008 With 82.8%

B.Sc. From Ranchi University Ranchi in 2005 With 59%

H.S.C From JIEC, Ranchi in 2002 With 57.6%

S.S.C From CBSE Board, Delhi in 2000 With 66%

Skill Sets

Knowledge of operating  UPVC & CPVC  Pipe extruder and PVC compounding extruder.
Extruders operated – SWD-80, SJSZ-65, ThysonExtruder-TTS-700, Windsor-KTS-700
Kabra-KET-65
Behaviour of additives with machines
Knowledge of different die sets and Mandrels.
Understanding of die designs.
Understandings of screw designs.
Online trouble shootings.
Fast decision making.
Testing and results analysis done
Use of 7 QC tools and SPC for problem solving and analysis.

Working knowledge of Entrepreneur Resources Planning (ERP)./ SAP
Knowledge of  MS Office

Work Experience

Production Executive 
Since April 2009
Company Profile: Leading manufacturer of pipes and fittings
Job Profile:
Handling daily scheduled Production and troubleshooting of process.
Monitoring shift wise production  to improve production efficiency.
Implementing new technical method to improve the working system.
Analysing and providing feedback on new product after installation.
Working as a core member in Technical Team for development of new products and improvements.
Total involvement in erection & commissioning of plant & successful stabilization for continuous production, cost control & analysis including all production activities and positive involvement in higher management decision & strategic planning.
Production planning, Control & setting production targets.
Production-rejection downtime analysis & making preventive action plan for rejection.
Maximization of production, machine utilization while maintaining the quality & achieved the production targets.
Using strong command on plastics processing, controls the rejection & fast trouble shooting.
Participating in preventing & breakdown maintenance to reduce the machine breakdowns and increasing the productivity.
Involvement in 5S activity by making plant layout, everyday monitoring the shop floor activities, always try to do some improvements by involving associates.
Making man & machine performance & efficiency reports.
Team building, Manpower planning, handling & control.
Raw material and chemical quality and stock monitoring. Monthly stock report preparation and reconciliation of stock to find variance.
System vs Physical stock monitoring.
Manpower Training & developments and there utilization according to the requirement.
To prepare monthly analysis report and present to the management.
Slight knowledge of colour matching.
Better knowledge of additives used in compound for various grades.
Good understanding of  behaviour of chemical, plasticizers, fillers w.r.t. relevant properties.

Machine and Products handled:
Handling Kabra Extrution Machine,KET-250,KTS-700 KTS-250, SWD-380, SWD-250,SJZ-250, TTS-700
Handling Mixers Kabra-190, Neoplast-190, Kabra-120, Neoplast-120, Neoplast-1450,PLC Based,Handling UPVC , CPVC, TYPE K-67 GENERALLY used in , SWR, CM,CS, AP, PLUMBING, PLP, UDP, RIBBED, COLOUM, COUPLER Water Pipe.

Machine handled:
Density
Hardness(Shore A/D)
Tensile, Elongation/flexural
Aging 
Izod Impact
Thermal stability
Volume resistivity
Light oxygen index
Melt volume rate
Smoke density rate
HDT/VST
HCL
Rheological test

Density Tester
Hardness Tester
UTM
Ageing oven
Resil Impactor
Thermal Bath
Megaohmmeter
Loi Tester
Mfi Tester
Smoke Test
Hdt/vst Tester
Hcl Evolution
Haake Rheomix

SARTORIUS
ATLAS
ZWICK -Z010
S.S. ASSOCIATES
CEAST
S.S. ASSOCIATES
S.S. ASSOCIATES
S.S. ASSOCIATES
CEAST
S.S. ASSOCIATES
CEAST
S.S. ASSOCIATES
HAAKE

ASTM D 792
ASTM D 2240
IS 10810/ASTM D 638
IS 10810 (P7)
ASTM D 256
ASTM D 5831-1984
ASTM D 257
ASTM D 2863
ASTM D 1238 
ASTM D 2893-99
ASTM D 256 / ISO 306
IEC754 (Part-1)

Production Executive
Since 02 May 2011 to 15 Sept 2012
Company Profile: Leading institute with  Polymer Application Center
Job Profile:
Analysing and providing feedback on new product.
R & D work – New product development and modification.
Inhouse trial and testing till completion of particular projects.
All required testing according to the standard and application.
Direct contact with Marketing Team to get updates from market.
Handling customer complaints.
Worked on Soft insulation/Sheathing, FRLS, Low smoke zero halogen, Profiles for automobile.

Core Competencies:
Production Management:
Handling production activities involving working out various requirements & monitoring overall project operations for ensuring timely completion.
Coordinating projects for the set up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives.
Monitoring the production at shop floor, ensuring cost control within budget, planning for cash flow requirements, etc.

Operations & Maintenance:
Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of plant equipment & machinery.
Implementing & maintaining all the activities in area of Production, Maintenance and New Facility Planning as per set standards.
Conducting failure investigation analysis to identify gaps & take corrective measures so as to reduce equipment downtime & maximize plant availability.

Erection & Commissioning:
Anchoring erection & commissioning of machines &equipments and ensuring completion of project in minimum turnaround time effective resource utilisation to maximise the output.
Erecting and commissioning as well as conducting tests & inspections to ensure operational effectiveness of utilities; planning & effectuating maintenance plans for machines and equipments.

Achievements:
Provided low cost insulation and sheathing compound. 
Implemented new working procedure in compounding (Prince)
Reduces customer complaint by 70% due to compound problem (Prince)
Introduced new system in the department for process control (Prince)
PRESENTLY WORKIG ON 6’S, IMEA (INDIAN MANUFACTURING EXCELLENCE AWARD) & TPM (TOTAL PRODUCTIVE MAINTENANCE) FOR PROCESS CAPABILITY IMPROVEMENT.

Career Abstract:
8 Years Experience in Production Management, Operations & Maintenance, Erection & Commissioning, and Quality Management.
Proficient in handling production operations for manufacturing products.
Expertise in managing maintenance operations for reducing breakdown / downtime & enhancing operational effectiveness of equipment.
Adept at carrying out various tests & inspection for various processes and checking the quality.
An effective communicator with excellent relationship management skills and strong analytical, leadership, decision making, problem solving & organizational abilities.

Future Goals

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