Ref. No. : CA - 15078 - (Production - Extrusion – with 24.8 years in Plastic Industry)

Education

Post Graduate Diploma In Business Administration Specialization - Marketing From MIT School Of Distance Education, Pune, India Recognized By Distance Education Council, Government Of India in 2013 With 70%

Diploma in Chemical Engineering from Govt. Polytechnic Kashipur (U.S Nagar) Board of Technical Education Uttranchal. in 2004 With 70.20%

H.S.C From U.P. Board Allahabad in 2001 With  Physics, Chemistry & Mathematics.

S.S.C From U.P. Board Allahabad in 1999

Skill Sets

Two year (Impect-2 C) Certification advance diploma in computer programming & Language 
Working Knowledge of ERP/ SAP system.
Well versed with MS Excel, Word, and Power Point.
Operating System: Dos, Windows & Linux.
Language: Java, and HTML.
M.S. word, E-Mail & Internet etc.

Work Experience

Officer BOPP Extrusion Coating 
Since Aug 2007 
Company Profile: laminating solutions. The manufacturing facilities are accredited by BSI (British Standard Institution), and have the following certification ISO 9001: 2008 (For Quality Management System)
ISO 14001:2004 (For Environmental Management System)
OHSAS 18001:2007(For Safety Management System)
Job Profile:
Implementing necessary process control through PLC in the manufacture of film.
Coordinates with other departments concern in maintaining product quality and new product development.
Organizing Manpower, raw materials and other resources efficiently to meet the day's producing targets.
Monitoring, Investigating and troubleshooting the problems related to thermal film and
machines such as extrusion system, dosing system, blowers, filters, Heat exchangers, Extruder, Die, Hydraulic and pneumatic systems, Winder etc.
Submits main line production report, material consumption reports and recycle plant operation report.
Coordinating with planning, offline and dispatch for resources utilization.
Development of New Products as per customer/market requirement.
Analysis of all type data justifies film behavior ,Roll’s geometry & durability’s (Mechanical, surfaces, optical, chemical & physical Properties)also improve Gauge, GSM, Density , CV, Haze, gloss, treatment value, aesthetic, bond strength, Seal strength, shrinkage, SIT,
hardness, modules, Tensile strength& Aging Study.
Maintain the Inventory Level as less as possible.
Maximum output with maintains quality during production.
To select/Develop the suitable Raw material to produce the film as the Customer requirement.
Ensuring conforming and non-conforming material.
Authorized to put all goods on hold, not meeting quality standard and to subsequently verify reworked goods and release the same if it confirms requirements.

Account Abilities:
High Quality Production across the entire unit:
Evaluate the Process performance by Quality Index of All types of thermal films produced in the line.
Involved in conducting Tollgate reviews and identifying gaps.
Handling adherence to the various quality measure such as ISO standards, BRC, 5S, MPEF, Corporate Audit by maintenance of appropriate requisite documentation / records.
Conducting Internal audits within the department and other units and investigating incidents and deviations if any.
Negotiation with vendors regarding Cost, Quality, Time Frames, Tolerance rejections and late penalties etc. Periodic Manufacturing Process Audit, its analysis and close looping of action plans through corrective & preventive actions.

Process Improvements Mentored :
Inventory Control Management (To reduce the cost of inventory)
Scrap Reduction(Maximum utilization of trim , End & core material loss, Minimize film break during Joint pasting )
Reduction in down Time by timely understanding &Monitoring modifications and upgrades, and troubleshooting existing processes.

Area of Expertise:
Instrumental in monitoring & operating production functions of Thermal extrusion coating line and PSM Slitter, Titan machine.
Instrumental in monitoring & operating production functions of Thermal extrusion coating line
improved value added quality to increase production efficiency. Successful in assembling and cleaning Die for better gauge profile.
Maximizing use of SPC, SQC & OEE analysis.
Innovating order to increase productivity at one time within existing capacity.
Played a key role in making new formulation for new product for smooth production and reducing downtime.
Analyzing various processes / applications and recommending modifications & equipment calibrations to enhance operational efficiency.
Reducing down time & waste generation by optimization of techniques, Segregation of Raw materials according to Study of different type of Copolymers, Cost Reduction in all Thermal coating films.
Specialties: Evaluate the Process performance by Quality Index of All types of thermal films produced in the line.
Broad Knowledge in packaging Extrusion coating (EVA and LLDPE based), Gravure coating process.
Sound knowledge in Market research in Thermal film applications.
Sound knowledge in structure properties relationship of plastics and interpretation of test
result. An effective communicator with strong analytical and relationship building skills.
Assessing the availability of raw materials and the safety and environmental impact of the plant.
Assuming responsibility for risk assessment, including Hazard Identification & control (HIRA) studies, for the health and safety of both company staff and the wider community.
Working closely monitors and improves the efficiency, output and safety of a plant.
Ensuring the process works at the optimum level, to the right rate and quality of output, in order to meet supply needs.
Decision making and taking measurements directly, as well as collecting and interpreting data from the other technical and operating staff involved.
Preparing reports, flow diagrams and charts.

DET
Oct 2005 to Aug 2007
Company Profile: It is a Japanese MNC & ISO- 9001, ISO-
14001, OHSAS 18001 certified company with 84 manufacturing plants worldwide. One of the Leading
manufacturers of Offset, News & Gravure Printing Ink
Job Profile:
Check in offset & gravure ink Process production
Shade Matching.
Change Ink formulation /Recipe on customer requirement.
Solve the customer complaint esp. based on shade matching.
Technical Services equipment/Apparatus.
Prepare the test report of finished goods (Inks) & raw material.
ISO documentation.
Check In process Production.
Follows TPM.
Carry out 5S and 3T daily

Area of Expertise:
Instruments calibration
In-process Quality Testing.
ISO documentation.
Independently handling varnish, flusher, Vacuum Can Sealer machine & TRM.
Raw martial planning.
Represent daily production report & Production planning.
Total production.
Raw martial consumption.
Manpower used.
To achieve production target with Quality

Instrument Handling:
(INK RELATED INSTRUMENT)
Inkometer
Laray Viscometer.
E – type Viscometer
Drying Tester.
Glosso meter.
Spectrophotometer.
Rub Resistance Tester.
Hagmann Gauge.
Spreadometer.
Duke Emulsification Tester.
Karl Fischer moisture tester
Ink scope

Training attends:
5S-A New Japanese technique of work place management.
First aid &fire fighting conducted by external faculty to give the basic training to face any
emergency.
TPM-Training on total productivity, Management.
Training attends on SPC &7 QC Tools from BIS & Implemented [CP, Cpk, PP, Ppk, Z Value,
Histograms, Pareto Charts, Cause and Effect Diagrams, Run Charts, Scatter Diagrams, Flow
Charts, Control Charts].
Personality development program & Personal Effectiveness to all method are monitoring for trend
& corrective action & reporting to top management. 

Future Goals

Seeking managerial assignments through Process Enhancement New Product
Development with an organization of repute polymer, printing & packaging industries.

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